• 한국기계가공학회지
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• 제4권3호
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• pp.32-38
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• 2005

Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

• 한국전기전자재료학회논문지
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• 제20권8호
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• pp.720-725
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• 2007

This study investigated the pressing conditions in the molding of aspheric glass lenses for the mega pixel phone camera module using the DOE method. Tungsten carbide (WC; Japan, Everloy Co., 002K),which contained 0.5 w% cobalt (Co), was used to build the mold. The mold surface was ultra-precision ground and polished, and its form accuracy (PV) was 0.85um in aspheric surface. We selected four factors, pressing temperature, force and time of first step, and force of second step, respectively, as the parameters of the pressing process. in order to reduce the number of experiments, we applied fractional factorial design considering the main effects and two-way interactions. The analysis results indicate that the only two main effects, the pressing temperature and the time of pressing step 1, are available for the form accuracy (PV) of the molded lens. The analysis results indicated that the best combination of the factors for lowering the form accuracy(PV) value of molded lens was to have them at their low levels.

• 한국기계가공학회지
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• 제17권1호
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• pp.16-22
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• 2018

Silicon carbide (SiC) is used in various semiconductor processes because it has superior thermal, mechanical, and electrical characteristics as well as higher chemical and corrosion resistance than existing materials. Due to these characteristics, various manufacturing technologies have been developed for SiC. A recent development among these technologies is Chemical Vapor Deposition SiC (CVD-SiC). Many studies have been carried out on the processing and manufacturing of CVD-SiC due to its different material characteristics compared to existing materials like RB-SiC or Sintered-SiC. CVD-SiC is physically stable and has excellent chemical and corrosion resistance. However, there is a problem with increasing the thickness, because it is manufactured through a deposition process. Additionally, due to its high strength and hardness, it is difficult to subject to machining.

• Corrosion Science and Technology
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• 제11권4호
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• pp.141-150
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• 2012

Stress corrosion cracks in Alloy 600 compact tension specimens tested at $325^{\circ}C$ in a simulated primary water environment of pressurized water reactor were analyzed by analytical transmission electron microscopy and secondary ion mass spectroscopy (SIMS). From a fine-probe chemical analysis, oxygen was found on the grain boundary just ahead of the crack tip, and chromium oxides were precipitated on the crack tip and the grain boundary attacked by the oxygen diffusion, leaving a Cr/Fe depletion (or Ni enrichment) zone. The oxide layer inside the crack was revealed to consist of a double (inner and outer) layer. Chromium oxides existed in the inner layer, with NiO and (Ni,Cr) spinels in the outer layer. From the nano-SIMS analysis, oxygen was detected at the locations of intergranular chromium carbides ahead of the crack tip, which means that oxygen diffused into the grain boundary and oxidized the surfaces of the chromium carbides. The intergranular chromium carbide blunted the crack tip, thereby suppressing the crack propagation.

• 동굴
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• 제79호
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• pp.77-81
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• 2007

In this paper deals with behavior of the magnetic abrasive using Sr-Ferrite on polishing charateristiccs in a internal finishing of staninless steel pipe a tying magnetic abrasive polishing. The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power. This method is one of the precision techniques and has in aim for clean technology in the transportation of the pure gas in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this field because of non-effectiveness of magnetic abrasive. Therefore, in this paper we deals with the development of the magnetic abrasive with the use of Sr-Ferrite. In this development, abrasive grain SiC has been made by using the resin bond fabricated at low temperature. And magnetic abrasive powder was fabricated from the Sr-Ferrite which was crushed into 200 mesh. The XRD analysis result shows that only SiC abrasive and Sr-Ferrite crystal peaks were detected, explaining that resin bond was not any more to contribute chemical reaction. From MACRO analysis, we found that SiC abrasive and Sr-Ferrite were strongly bonding with each other.

• 한국산학기술학회논문지
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• 제8권6호
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• pp.1319-1324
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• 2007

입출력 헤드 구조의 형상을 정확하게 조절할 수 있는 기술은 하드디스크 드라이브의 성능에 결정적인 요소이다. 본 논문에서 연구한 슬라이더는 알루미나 티타늄 카아바이드로 구성되었으며 디스크를 통과할 때 공기 베어링 역할을 한다. 그러므로 슬라이더의 곡률을 조절하는 것은 매우 중요하다. 본 연구에서 곡률을 조절하기 위해 헤드 슬라이더에 잔류응력을 발생시켜 곡률을 생성하는 레이저 화선 시스템이 사용된다. 슬라이더 형상의 조절을 강화하기 위해 화선(scribe)의 형상에 따른 곡률을 예측할 수 있는 방법이 중요하다. 레이저 화선과 유사한 효과를 얻을 수 있는 응력을 발생하는 하중계를 유한요소 모델에 적용한다. 하중계에 의해 형성된 곡률은 측정값을 통해 보정된다.

• 한국산업융합학회 논문집
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• 제23권6_2호
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• pp.927-934
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• 2020

Magnesium powder has been widely used in various industries because it is light weight and extremely high mechanical strength including aeronautics and chemicals. However, magnesium, as a combustible metal, poses serious safety issues such as fires and explosions if it is not managed properly. Especially, magnesium's max adiabatic flame temperature is 3,340℃ and it is impossible to extinguish it by using water, CO2 and Halonagents. The aim of this study is to identify the combustion characteristics of magnesium powder. We carried out a combustion experiment, using 1 kg of magnesium (purity > 99 %, particle < 150 ㎛). The features of the magnesium burning process were scrutinized using infrared thermal image analysis. Also, a field-emission scanning electron microscope (FE-SEM) were used employed to analyze particulate composites and properties. It concludes the significant tendency of magnesium fire and light, combustion carbide's particle characteristics. This study contributes to make better prevention and response manners to magnesium fires, as well as fire investigation measures.

• 한국화재소방학회논문지
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• 제15권1호
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• pp.108-115
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• 2001

본 연구에서는 600V 비닐절연전선에 열적 스트레스를 인가하였을 때 전선의 특성 변화를 분석하였다. 전선의 구조 분석에서 정상 전선은 표면에 방향성을 갖고 있으나, $400^{\circ}c$ 이상에서 열화된 전선의 경우 탄화물, 크랙, 결정 등이 형성되었다. 정상 전선의 표면 조성은 Cu ; 100%였으나, $800^{\circ}c$에서 열화된 전선의 단면 조성은 Cu : 78.89%, O : 21.11%를 나타냈다. 연동선의 시차주사열량 분석 결과 $700^{\circ}c$ 이상에서 열화된 전선에서 새로운 반응 피크가 관측되었다. 절연물의 시차열 분석에서 $150^{\circ}c$로 열화된 전선의 경우 정상 전선의 반응점보다 낮은 $264^{\circ}c$에서 흡열 반응이 나타났다. 등선의 열화에 따른 산소 점유율은 $500^{\circ}c$에서 약 20%이다.

• 디지털콘텐츠학회 논문지
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• 제14권1호
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• pp.35-40
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• 2013

연마재와 Coolant를 이용한 슬러리는 그동안 반도체 웨이퍼를 시작으로 태양광 산업의 Wire Saw에서 사용량이 급격히 증가하였다. 이에 본 논문에서는 슬러리를 분리 정제하여, 수세뿐만 아니라 화학적 처리를 통하여 보다 고순도의 실리콘카바이드 분말을 얻어, 마이크로웨이브 건조방식으로 건조하였다. 건조한 슬러리 벌크를 분쇄하고 화학적 처리까지 수행하여 제작한 Powder를 각각 열분석, 입도분석, SEM 촬영, 성분분석, XRF, XRD을 통하여 분석하였다. 본 연구 결과 화학적 처리를 통하여 얻은 Powder의 회수율이 수세 처리를 통하여 얻은 Powder 보다 더 높아지는 것을 알 수 있었다. 태양광 소재 산업에서 발생하는 다량의 슬러리를 통합, 재활용함으로 점차 강화되고 있는 국내외 환경 규제에 적극 대응하고, 관련 소재 산업의 인프라 구축 효과를 기대할 수 있다.

• 한국정보통신학회논문지
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• 제10권7호
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• pp.1281-1286
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• 2006

초고내압용 (1,200 V급) 의 플래너 접합 장벽 쇼트키 정류기 개발을 위해서 기존의 실리콘 재질 대신에 탄화규소 (4H-SiC) 제질을 사용하였다 . 기판의 크기는 2 인치 웨이퍼이며, 농도는 $3*10^{18}/cm^{3}$의 $n^{+}-$형이며, 에피층은 두께 $12{\mu}m$, 농도는 $5*10^{15}/cm^{-3}\:n-$형이다. 제작 소자는 접합 장벽 쇼트키 다이오드이며, 항복전압을 개선시키기 위해 고농도 의 보론 보호테의 불순물 분포를 사각모양 설계하였으며, 보호태의 폭과 간격을 변화하였다 . 정류성 접촉 금속은 $Ni(3,000\:{\AA})/Au(2,000\:{\AA})$ 사용하였다 . 결과로써, 소자의 특성은 온-상태 전압이 1.26 V, 온-상태 저항은 m$45m{\Omega}/cm^{3}$으로 낮은 특성과역방향 항복전압은 1,180 V의 최대값이며, 이 항복전압의 역방향 누설전류밀도는 $2.26*10^{-5}A/CM^{3}$의 값이며, 전기적 파라미터의 특성 결과가 개선되었다.