• 제목/요약/키워드: calcined powder

검색결과 254건 처리시간 0.031초

제조방법에 따른 Y-PSZ 분말의 응집 및 소결특성 (The Characteristic of Agglomerate and Sintering of Y-PSZ Powders Prepared by Different Processes)

  • 이종국;김환;황규홍
    • 한국세라믹학회지
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    • 제22권5호
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    • pp.9-16
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    • 1985
  • Agglomeration of Y-PSZ and its related properties were studied. The ultrafine $ZrO_2$ powder containg 3 mol% $Y_2O_3$ was prepared by 1) coprecipitation method b) hot petroleum drying method c) sol-gel method and the characteristics of calcined powders and the microstructures of sintered body were observed. Powder prepared by the coprecipitation method was about 125$\AA$ in crystallite size and 0.1~1.0${\mu}{\textrm}{m}$ of intra-agglomerate pore size when calcined at $600^{\circ}C$ for 1 hour. because of small crystallite size and weak agglo merate strength resultant densification of sintered body was high. But above the temperature of 130$0^{\circ}C$ efflorescent phenomena due to anions attached to powder surface was observed. Powder prepared by hot petroleum drying method was 65$\AA$ in crystallite size and 1~10${\mu}{\textrm}{m}$ of intraagglome-rate pore size and it was observed that the agglemerates were formed during the calcining process. In this case despite of small crystallite size the rate of sintering was slow and the existing lenticular interagglomerate pore was not eliminated to the final stage of sintering. Powder prepared by sol-gel method showed solid agglomertes due to rapi dhydrolysis reaction. In this powder which involves strong solid agglomerates overall sintering rate was determined by the sintering between the agglomerates and therefore sinterability of powders made by sol-gel method was very poor.

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$Y_2O_3-CeO_2-ZrO_2$ 구조세라믹스의 제조 및 특성 : I 분말의 합성 및 소결성 (Preparation and Characteristics of $Y_2O_3-CeO_2-ZrO_2$Structural Ceramics ; I. Synthesis and Sinterability of Powder)

  • 오혁상;이윤복;김영우;오기동;박흥채
    • 한국세라믹학회지
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    • 제33권9호
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    • pp.1057-1063
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    • 1996
  • Y2O3-CeO2-ZrO2 powders were prepared from water-soluble salts using a coprecipitation method. The forming process of oxide and the characteristics of the calcined powders treated in different drying conditions were investigated. The oxidation was occurred at the temperature of around 40$0^{\circ}C$ and the main crystallization of ZrO2 around $600^{\circ}C$. On calcination at $600^{\circ}C$ heating lamp-dried powders consisted of agglomerates of globular morphology with average agglomerate size of 2.27${\mu}{\textrm}{m}$ and specific surface area of 68.3m2/g and spray dried powders contained dense spheric particles with average agglomerate size of 1.35${\mu}{\textrm}{m}$ and specific surface area of 11.0m2/g which exhibited low agglomeration tendency. Removal of the water by a freeze-drying technique produced calcined powders containing flake-like secondary particle structures with wide agglomerate size distri-bution of 0.1-60${\mu}{\textrm}{m}$ and specific surface area of 24.5${\mu}{\textrm}{m}$. The 20 MPa-pressed density (36.8-41.4% T,D) of calcined powders did not nealy depend on drying methods whilst compaction ratio of calcined powders derived from freeze-drying was the highest ( 6.24) among three drying methods. On continuous heating up to 150$0^{\circ}C$ the sinterability of calcined powders derived from heating lamp-drying was superior to those derived from spray-and freeze-drying. The final sintered density of calcined powders was the highest (96% T,D at 150$0^{\circ}C$) in case of heating lamp-drying.

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알루미나 원료형상이 RBAO-SiC 세라믹스 제조에 미치는 영향 (The Effects of used Alumina Shapes on the Processing of RBAO-SiC Ceramics)

  • 김일수;강민수;박정현
    • 한국재료학회지
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    • 제8권7호
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    • pp.596-600
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    • 1998
  • 반응결합 알루미나(RBAO)-SiC 세라믹스를 AI금속분말/$AI_2O_3$/SiC 분말혼합체로부터 제조하였다. 하소알루미나와 용융알루미나를 알루미나 분말공급원으로 사용하였다. 출발원료는 단일구경(3mm)또는 혼합구경(3mm+5mm)의 $ZrO_2$볼로 어트리션 밀링 하였다. 정수압 성형한 시편을 $1100^{\circ}C$까지$ 1.5^{\circ}C$/mim로 1차소성한 다음,$ 1500^{\circ}C$~$1600^{\circ}C$까지 $5^{\circ}C$/mim으로 2차소성하였다. 용융알루미나와의 분말혼합체가 하소알루미나와의 분말혼합체보다 분쇄가 더욱 잘 되었다. 또한 단일구가 혼합구보다 분쇄에 더욱 효율적이었다. $AI_2O_3$ 형태에 따른 반응소결거동에는 별 차이가 없었다.

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국산 명반석과 황산염으로부터 고순도의 미세한 알루미나의 제조 및 특성에 관한 연구 (Fabrication and Characterization of High Purity of Fine Alumina from Korean Alunite and Sulfate Salts)

  • 변수일;이수영;김종희
    • 한국세라믹학회지
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    • 제16권1호
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    • pp.13-20
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    • 1979
  • High purity alumina has been extracted form low grade Korean alunite. Alunite ore was treated by 15% $NH_4OH$ solution, followed by 10% $H_2SO_4$ leaching and metallic impurities such as Fe and Ti were removed by solvent extraction method. Alumina prepared by the extraction process was 99.9% in purity. Hot Petroleum Drying Method has been employed for the preparation of uniformly fine alumina powder, using chemical reagent aluminum sulfate and ammonium aluminum sulfate extrated from Korea alunite. The sinterability of alumina powder prepared by Hot Petroleum Drying Method was shown to be improved in comparison with the one treated by other methods such as ball milling method, but dry pressing was difficult due to the agglomeration of calcined powder. The best slip of alumina powder prepared by Hot Petroleum Drying Method contained a lower soild content than the one treated by other methods. The alumina body formed by soild and drain casting with the former alumina powder showed a higher sintered density.

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초음파를 이용한 페라이트 분말의 결정화 (Crystallization of Ferrite Powder Using Ultrasonic Wave)

  • 신현창;오재희;이재춘;최승철
    • 한국세라믹학회지
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    • 제37권2호
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    • pp.181-185
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    • 2000
  • A new technique capable of accelerating the crystallization of ferrite powder at low temperature is developed. Effects of the ultrasonic waves on the crystallization were studied for ferrite powders prepared using the co-precipitation method. The crystallization of the ferrite powders exposed to the ultrasonic waves were characterized by the XRD. The amorphous ferrite powders prepared using the co-precipitation method were crystallized as a result of the exposure to the ultrasonic waves for 5h and the crystallization of the ferrite powders became more enhanced in proportion to the time exposed. The ferrite powder exposed to the ultrasonic waves for 25h had higher crystallinity a larger specific surface area than the ferrite powder calcined at 500$^{\circ}C$ for 2h.

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바지락(Ruditapes philippinarum) 패각 소성분말로 제조한 젖산칼슘의 특성 (Properties of Calcium Lactate Prepared from Calcined Littleneck Clam Ruditapes philippinarum Shell Powder)

  • 이균우;윤인성;이현지;이정석;김진수;허민수
    • 한국수산과학회지
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    • 제49권4호
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    • pp.436-444
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    • 2016
  • Clamshells, which comprise more than 50% of a clam’s weight, are a major byproduct of the clam industry and are mainly composed of insoluble calcium carbonate. This study investigates the use of clamshells as a natural calcium resource. Highly soluble powdered calcium lactate (LCCL) was prepared from the calcined powdered shells of littleneck clams (LCCP) using response surface methodology (RSM) to predict optimum conditions. These conditions, as derived from pH, solubility, and yield of 11 LCCLs manufactured according to the RSM model, were 1.80 M lactic acid and 1.13 M LCCP. The actual values of pH (6.98), solubility (93.99%), and yield (351.23%) under the optimized conditions were as predicted. The derived LCCL exhibited a strong buffering capacity in the range of pH 2.78-3.90 when combined with less than 2 mL of 1 N HCl. The ranges of calcium content and solubility of LCCL were 7.7-17.5 g/100 g and 96.6-98.9%, respectively. Fourier transform infrared spectroscopy (FT-IR) of the LCCL identified it as calcium lactate pentahydrate, and field emission scanning electron microscopy (FESEM) revealed an irregular and rod-like microstructure. These results confirm the potential use of clamshells, converted to highly soluble organic acid calcium, as an additive to enhance calcium content in food ingredients.

폐굴껍질과 황토로 제조한 응집제를 利用한 폐수처리에 관한 연구 (Study on the Wastewater treatment as a Coagulant Using the Waste Oyster Shells and Loess)

  • 고현웅;장성호;성낙창
    • 자원리싸이클링
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    • 제11권2호
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    • pp.45-51
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    • 2002
  • 본 연구는 수산폐기물인 폐굴껍질과 우리나라에 넓게 분포되어 있는 황토를 이용하여 응집제를 제조하기 위한 것으로서 응집제원료의 성분조사 결과, 폐굴껍질은 CaO성분이 55.43(wt%)로 가장 많이 함유되어 있었고, 황토는$ SiO_2$가 45.30(wt%)로 주성분임을 알 수 있었다. 폐굴껍질 내의 CaO순도를 높이기 위해 $900^{\circ}C$에서 2시간동안 소성 하였으며. ball mill을 사용하여 0.074 mm(200mesh)로 분쇄 하였다. 소성된 폐굴껍질 분말과 황토 분말을 각각 6:4, 7:3, 8:2, 9: 1의 비율로 혼합하여 응집제를 제조하였다 또한 제조된 응집제와 화학 소석회와의 비교실험을 통해 화학 소석회의 대체 가능성을 확인하였다.

제올라이트를 함유하는 소성점토의 제조 (Fabrication of Calcined Clay Granule Comprising Zeolite)

  • 김병곤;이계승;박종력;전호석;정수복
    • 한국토양비료학회지
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    • 제41권4호
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    • pp.239-246
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    • 2008
  • 제올라이트는 높은 양이온교환능력(CEC)으로 인해 토양개량제의 사용이 고려되어 왔으나, 이에 관한 연구들의 대부분이 제올라이트를 합성하거나 천연제올라이트의 CEC를 증가시키는데 국한되어왔다. 실제로 제올라이트를 토양개량제로 사용하기 위해서는 유실되는 것을 방지하기 위한 과립화 (granulation or pelletizing)가 요구된다. 본 연구는 제올라이트를 토양개량제로 활용하기 위해 이를 포함하는 소성점토의 과립 (calcined clay granule)을 제조하고, 제올라이트의 특성을 최대로 활용할 수 있는 과립의 제조조건을 찾으려 하였다. 천연제올라이트, 고령토, 규석을 재료로 하여, pan granulator와 high shear mixer granulator의 두가지 과립기를 사용하여 과립을 제조하였다. 재료의 혼합비와 과립기의 회전속도 등을 조절하여 과립을 제조하였으며, 이를 $400\sim700^{\circ}C$범위에서 $100^{\circ}C$단위로 소성한 후 파쇄강도 (crushing strength), 기공분포 (pore distribution), CEC를 측정하였다. 토양개량제로 사용할 과립은 취급시에 요구되는 기본적인 강도뿐만 아니라 토양과 혼합된 후 답압(踏壓)에 견디기 위한 강도 또한 요구된다. 본 연구에서는 과립의 답압에 관한 저항성 평가방법을 마련하고, 마른 상태와 젖은 상태에서 과립의 저항성을 측정하였다. 과립기의 회전속도와 가열온도에 비례하여 답압에 대한 저항성은 증가하나 CEC는 감소하였다. Pan granulator는 $700^{\circ}C$이하의 가열에서 적절한 강도를 갖는 과립을 제조할 수 없었으나, high shear mixer granulator는 $500^{\circ}C$이상의 가열에 의해 답압에 저항성을 갖는 과립을 제조할 수 있었다.

가성소다를 이용한 $\alpha{\;}-{\;}Al_2O_3$의 소결반응 (Sintering of $\alpha{\;}-{\;}Al_2O_3$ with NaOH)

  • 김재용;이진수;서완주;박수길;엄명헌
    • 환경위생공학
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    • 제15권1호
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    • pp.95-101
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    • 2000
  • This study was investigated to the reaction of alumina sintering with alkaline. The soluble $NaAlO_2$ was made after the commercial ${\alpha}-Al_2O_3$ was calcinated with NaOH. The reaction of alumina was carried out to be based on the effects of calcination temperature, time, and the mixing ratio of ${\alpha}-Al_2O_3/NaOH$. The alumina was calcined over $500^{\circ}C$ with NaOH powder after it was sieved with 170/270 mesh. The calcined alumina with NaOH powder was dissolved into $25^{\circ}C$ distilled water and filtrated, and HCI was added to adapt pH 6.5~7.5. The residue was separated with vacuum pump for filtration after it was adapted to proper pH, and aluminum compound was precipitated with $Al(OH)_3$. The investigation was carried out with the variables; the calcination temperature($500-900^{\circ}C$), the calcination time (30~90 min), and the concentration of HCI when leaching(0.5~3.0N) respectively. In this investigation, the main product of ${\alpha}-Al_2O_3$ and NaOH was $NaAlO_2$ and the maximum conversion ratio was 91.4% under the optimum conditions as followed ; the ratio of NaOH/${\alpha}-Al_2O_3$ was 1.5 and the calcination conditions were $800^{\circ}C$ and 90 min.

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10 wt%, 20 wt%Li-TiO2 복합분말의 합성과 광촉매 활성평가 (Synthesis and Photo Catalytic Activity of 10 wt%, 20 wt%Li-TiO2 Composite Powders)

  • 김형철;한재길
    • 한국분말재료학회지
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    • 제23권1호
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    • pp.33-37
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    • 2016
  • 10 wt.% and 20 wt.%$Li-TiO_2$ composite powders are synthesized by a sol-gel method using titanium isopropoxide and $Li_2CO_3$ as precursors. The as-received amorphous 10 wt.%$Li-TiO_2$ composite powders crystallize into the anatase-type crystal structure upon calcination at $450^{\circ}C$, which then changes to the rutile phase at $750^{\circ}C$. The asreceived 20 wt%$Li-TiO_2$ composite powders, on the other hand, crystallize into the anatase-type structure. As the calcination temperature increases, the anatase $TiO_2$ phase gets transformed to the $LiTiO_2$ phase. The peaks for the samples obtained after calcination at $900^{\circ}C$ mainly exhibit the $LiTiO_2$ and $Li_2TiO_3$ phases. For a comparison of the photocatalytic activity, 10 wt.% and 20 wt.% $Li-TiO_2$ composite powders calcined at $450^{\circ}C$, $600^{\circ}C$, and $750^{\circ}C$ are used. The 20 wt.%$Li-TiO_2$ composite powders calcined at $600^{\circ}C$ show excellent efficiency for the removal of methylorange.