• Title/Summary/Keyword: c-shaped steel

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A Research on the MIM Process of High-Precision Fuze Parts (고정밀 신관 부품의 MIM 공정에 관한 연구)

  • Seo, Jung-Hwa;Kang, Kyeoung-Hoon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.3
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    • pp.231-240
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    • 2012
  • During the past two decades, Metal Injection Molding(MIM) has become a very competitive technology to fabricate small, precise and complex-shaped parts in large quantities. In this research, the applicability of MIM technology in the mass-production of the high precision fuze parts to save manufacturing cost was investigated. The water-atomized 17-4PH stainless steel powder, one of the best corrosion-resistant high strength materials, was injection-molded into real-shape fuze part and flat tensile specimens. The injection-molded parts were thermally debound in hydrogen gas flow without solvent extraction. Sintering of the debound parts was carried out in vacuum at temperatures ranging from $1150^{\circ}C$ to $1370^{\circ}C$. The sintering behavior, mechanical properties, dimensional precision, corrosion resistance of the MIMed 17-4PH stainless parts were investigated. It was found that almost all the properties of the MIMed parts were comparable to those of the mechanically machined parts. Also, actual military field tests using both MIMed and mechanically machined fuze parts were performed as well and were found to be very successful.

Early Stage of Algal Succession on Artificial Reefs at Muronohana, Ikata, Japan

  • Choi Chang Geun;Takayama Hiroshi;Segawa Shigeru;Ohno Masao;Sohn Chul Hyun
    • Fisheries and Aquatic Sciences
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    • v.3 no.1
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    • pp.1-7
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    • 2000
  • Different substrata fixed as the roof (for shadow) on artificial iron reef had been developed as a tool for valuable fishery resources. The experiment was set up on a sandy bottom substratum at 8m depth in Muronohana, Ikata, Japan. Within one month of placement of the plates, diatoms dominated the experimental plates with a coverage of $100\%$ approximately. Enteromorpha intestinalis and Colpomenia sinuosa dominated within three months after the placement. E. intestinalis coverage on substrata was estimated $7\%$ on the plate shaped iron bar, $12-14\%$ on concrete plates, $18\%$ on the plate fixed pebble, $61\%$ on the plate to accumulated wood, and 80-100% on the steel materials plate. Whereas after four months of placement, C. sinuosa coverage on plates became $1-36\%$ on different plates, and $100\%$ on the plate to accumulated wood. The differences in E. intestinalis and C. sinuosa colonization on the different substrata were probably due to variations in their surface roughness influencing the settlement of zoospores, and thus gametophyte. development. After five months of placement, the above two species slowly disappeared.

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Development of Heat-treatment Furnace with Maximum Uniform Zone using Gas-phase Condensing Heat Exchange (기상응축 열교환을 이용한 고정밀 등온 가열로 개발)

  • Hong, Hyun-Seon;Kong, Man-Seek;Kang, Hwan-Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.3
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    • pp.162-168
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    • 2009
  • A horizontal tube furnace with a wide uniform-temperature zone was developed using isothermal characteristics of a heat pipe. The heat pipe heating system consists of a concentric annular shaped stainless-steel container, sodium as a working fluid and a screen mesh wick structure. The performance test of the heat pipe revealed that temperature changes along seven consecutive positions of the heat pipe outer wall were less than${\pm}0.1^{\circ}C$, thereby ensuring the high isothermal property. The isothermal property of the heat pipe-adapted tube fumace was investigated and compared to a conventional non-heat pipe type tube furnace. The temperature distribution measurement showed that the uniform temperature zone, in which temperature change is less than${\pm}$1$^{\circ}$C, of the heat pipe employed tube furnace system was about three times longer compared to the conventional tube furnace system.

Seismic Performance Evaluation of Concrete-filled U-shaped Mega Composite Beams (콘크리트 채움 U형 메가 합성보의 내진성능 평가)

  • Lee, Cheol Ho;Ahn, Jae Kwon;Kim, Dae Kyung;Park, Ji-Hun;Lee, Seung Hwan
    • Journal of Korean Society of Steel Construction
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    • v.29 no.2
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    • pp.111-122
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    • 2017
  • In this paper, the applicability of a 1900mm-deep concrete-filled U-shaped composite beam to composite ordinary moment frames (C-OMFs) was investigated based on existing test results from smaller-sized specimens and supplemental numerical studies since full-scale seismic testing of such a huge sized beam is practically impossible. The key issue was the web local buckling of concrete-filled U section under negative bending. Based on 13 existing test results compiled, the relationship between web slenderness and story drift capacity was obtained. From this relationship, a 1900mm-deep mega beam, fabricated with 25mm-thick plate was expected to experience the web local buckling at 2% story drift and eventually reach a story drift over 3%, thus much exceeding the requirements of C-OMFs. The limiting width to thickness ratio according to the 2010 AISC Specification was shown to be conservative for U section webs of this study. The test-validated supplemental nonlinear finite element analysis was also conducted to further investigate the effects of the horizontal stiffeners (used to tie two webs of a U section) on web local buckling and flexural strength. First, it is shown that the nominal plastic moment under negative bending can be developed without using the horizontal stiffeners, although the presence of the stiffeners can delay the occurrence of web local buckling and restrain its propagation. Considering all these, it is concluded that the 1900mm-deep concrete-filled U-shaped composite beam investigated can be conservatively applied to C-OMFs. Finally, some useful recommendations for the arrangement and design of the horizontal stiffeners are also recommended based on the numerical results.

A novel prismatic-shaped isolation platform with tunable negative stiffness and enhanced quasi-zero stiffness effect

  • Jing Bian;Xuhong Zhou;Ke Ke;Michael C.H. Yam;Yuhang Wang;Zi Gu;Miaojun Sun
    • Smart Structures and Systems
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    • v.31 no.3
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    • pp.213-227
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    • 2023
  • A passive prismatic-shaped isolation platform (PIP) is proposed to realize enhanced quasi-zero stiffness (QZS) effect. The design concept uses a horizontal spring to produce a tunable negative stiffness and installs oblique springs inside the cells of the prismatic structure to provide a tunable positive stiffness. Therefore, the QZS effect can be achieved by combining the negative stiffness and the positive stiffness. To this aim, firstly, the mathematical modeling and the static analysis are conducted to demonstrate this idea and provide the design basis. Further, with the parametric study and the optimal design of the PIP, the enhanced QZS effect is achieved with widened QZS range and stable property. Moreover, the dynamic analysis is conducted to investigate the vibration isolation performance of the proposed PIP. The analysis results show that the widened QZS property can be achieved with the optimal designed structural parameters, and the proposed PIP has an excellent vibration isolation performance in the ultra-low frequency due to the enlarged QZS range. Compared with the traditional QZS isolator, the PIP shows better performance with a broader isolation frequency range and stable property under the large excitation amplitude.

Underground Heat Transfer Characteristics of the Underground Heating System for Soil Sterilization in Greenhouse (온실 내 토양소독을 위한 지중난방시스템의 지중 열전달 특성)

  • Park, Kyung-Kyoo;Ha, Yu-Shin;Hong, Dong-Hyuck;Jang, Seung-Ho;Kim, Jin-Hyun
    • Journal of Biosystems Engineering
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    • v.35 no.2
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    • pp.108-115
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    • 2010
  • This study was conducted to estimate the optimum temperature and required time for soil sterilization when heated water was circulated through underground heating pipes in the greenhouse which solar heat was influenced to the temperature of soil during the summer day. Two different types of heating pipes were used for the experiment. One was a polyethylene pipe(XL) and the other was a corrugated ring shaped stainless steel pipe(STS). The results of the studies were summarized as follows; By measuring the thermal characteristics of the XL and STS, it was examined that the average temperature differences of the inlet and outlet were $8.5^{\circ}C$ and $13.3^{\circ}C$, the average flowrates were 15.3 L/min and 5.6 L/min, and the average radiation powers were 9.1 kW and 4.1 kW, respectively. As results of the regression analysis of underground temperatures, when average soil temperature was$35^{\circ}C$, an average water temperature was $80^{\circ}C$, and XL was used, it was estimated that the possible heat transfer distance, the required time for heat transfer and heat flux to reach the underground temperature of $60^{\circ}C$ were 300 mm, 230 hours, and $7.57kW/m^2$, respectively.

Corrosion Behaviors of Structural Materialsin High Temperature S-CO2 Environments

  • Lee, Ho Jung;Kim, Hyunmyung;Jang, Changheui
    • Corrosion Science and Technology
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    • v.13 no.2
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    • pp.41-47
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    • 2014
  • The isothermal corrosion tests of several types of stainless steels, Ni-based alloys, and ferritic-martensitic steels (FMS) were carried out at the temperature of 550 and $650^{\circ}C$ in SFR S-$CO_2$ environment (200 bar) for 1000 h. The weight gain was greater in the order of FMSs, stainless steels, and Ni-based alloys. For the FMSs (Fe-based with low Cr content), a thick outer Fe oxide, a middle (Fe,Cr)-rich oxide, and an inner (Cr,Fe)-rich oxide were formed. They showed significant weight gains at both 550 and $650^{\circ}C$. In the case of austenitic stainless steels (Fe-based) such as SS 316H and 316LN (18 wt.% Cr), the corrosion resistance was dependent on test temperatures except SS 310S (25 wt.% Cr). After corrosion test at $650^{\circ}C$, a large increase in weight gain was observed with the formation of outer thick Fe oxide and inner (Cr,Fe)-rich oxide. However, at $550^{\circ}C$, a thin Cr-rich oxide was mainly developed along with partially distributed small and nodular shaped Fe oxides. Meanwhile, for the Ni-based alloys (16-28 wt.% Cr), a very thin Cr-rich oxide was developed at both test temperatures. The superior corrosion resistance of high Cr or Ni-based alloys in the high temperature S-$CO_2$ environment was attributed to the formation of thin Cr-rich oxide on the surface of the materials.

Alloy Design and Properties of Ni based Superalloy LESS 1: I. Alloy Design and Phase Stability at High Temperature (Ni기 초내열 합금 LESS 1의 합금설계 및 평가: I. 합금 설계 및 고온 상 안정성 평가)

  • Youn, Jeong Il;Kang, Byung Il;Choi, Bong Jae;Kim, Young Jig
    • Journal of Korea Foundry Society
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    • v.33 no.5
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    • pp.215-225
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    • 2013
  • The alloys required for fossil power plants are altered from stainless steel that has been used below $600^{\circ}C$ to Ni-based alloys that can operate at $700^{\circ}C$ for Hyper Super Critical (HSC) steam turbine. The IN740 alloy (Special Metals Co. USA) is proposed for improved rupture strength and corrosion resistance at high temperature. However, previous studies with experiments and simulations on stable phases at about $700^{\circ}C$ indicated the formation of the eta phase with the wasting of a gamma prime phase, which is the most important reinforced phase in precipitation hardened Ni alloys, and this resulted in the formation of precipitation free zones to decrease the strength. On the basis of thermodynamic calculation, the new Ni-based superalloy named LESS 1 (Low Eta Sigma Superalloy) was designed in this study to improve the strengthening effect and structure stability by depressing the formation of topologically close packed phases, especially sigma and eta phases at high temperature. A thermal exposure test was carried out to determine the microstructure stability of LESS 1 in comparison with IN740 at $800^{\circ}C$ for 300 hrs. The experimental results show that a needle-shaped eta phase was formed in the grin boundary and it grew to intragrain, and a precipitation free zone was also observed in IN740, but these defects were entirely controlled in LESS 1.

THE EFFECTS OF THERMAL STIMULI TO THE FILLED TOOTH STRUCTURE (온도자극이 충전된 치질에 미치는 영향)

  • Baik, Byeong-Ju;Roh, Yong-Kwan;Lee, Young-Su;Yang, Jeong-Suk;Kim, Jae-Gon
    • Journal of the korean academy of Pediatric Dentistry
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    • v.26 no.2
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    • pp.339-349
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    • 1999
  • The dental structure substituted by restorative materials may produce discomfort resulting from hot or cold stimuli. To investigate the effects of this stimuli on the human teeth, thermal analysis was carried out by calculation of general heat conduction equation in a modeled tooth using numerical method. The method has been applied to axisymmetric and two-dimensional model, analyzing the effects of constant temperature $4^{\circ}C\;and\;60^{\circ}C$. That thermal shock was provided for 2 seconds and 4 seconds, respectively and recovered to normal condition of $20^{\circ}C$ until 10 seconds. The thermal behavior of tooth covered with a crown of gold or stainless steel was compared with that of tooth without crown. At the same time, the effects of restorative materials(amalgam, gold and zinc oxide-eugenol(ZOE)) on the temperature of PDJ(pulpo-dentinal junction) has been studied. The geometry used for thermal analysis so far has been limited to two-dimensional as well as axisymmetric tooth models. But the general restorative tooth forms a cross shaped cavity which is no longer two-dimensional and axisymmetric. Therefore, in this study, the three-dimensional model was developed to investigate the effect of shape and size of cavity. This three-dimensional model might be used for further research to investigate the effects of restorative materials and cavity design on the thermal behavior of the real shaped tooth. The results were as follows; 1. When cold temperature of $4^{\circ}C$ was applied to the surface of the restored teeth with amalgam for 2 seconds and recovered to ambient temperature of $20^{\circ}C$, the PDJ temperature decreased rapidly to $29^{\circ}C$ until 3 seconds and reached to $25^{\circ}C$ after 9 seconds. This temperature decreased rather slowly with stainless steel crown, but kept similar temperature within $1^{\circ}C$ differences. Using the gold as a restorative material, the PDJ temperature decreased very fast due to the high thermal conductivity and reached near to $25^{\circ}C$ but the temperature after 9 seconds was similar to that in the teeth without crown. The effects of coldness could be attenuated with the ZOE situated under the cavity. The low thermal conductivity caused a delay in temperature decrease and keeps $4^{\circ}C$ higher than the temperature of other conditions after 9 seconds. 2. The elapse time of cold stimuli was increased also until 4 seconds and recovered to $20^{\circ}C$ after 4 seconds to 9 seconds. The temperature after 9 seconds was about $2-3^{\circ}C$ lower than the temperature of 2 seconds stimuli, but in case of gold restoration, the high thermal conductivity of gold caused the minimum temperature of $21^{\circ}C$ after 5 seconds and got warm to $23^{\circ}C$ after 9 seconds. 3. The effects of hot stimuli was also investigated with the temperature of $60^{\circ}C$. For 2 seconds stimuli, the temperature increased to $40^{\circ}C$ from the initial temperature of $35^{\circ}C$ after 3 seconds of stimuli and decreased to $30^{\circ}C$ after 9 seconds in the teeth without crown. This temperature was sensitive to surface temperature in the teeth with gold restoration. It increased rapidly to $41^{\circ}C$ from the initial temperature of $35^{\circ}C$ after 2 seconds and decreased to $28^{\circ}C$ after 9 seconds, which showed $13^{\circ}C$ temperature variations for 9 seconds upon the surface temperature. This temperature variations were only in the range of $5^{\circ}C$ by using ZOE in the bottom of cavity and showed maximum temperature of $37^{\circ}C$ after 3 seconds of stimuli.

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A Study on Resisting Force of H-Shaped Beam Using Glass Web Plate (유리 웨브를 사용한 H형 합성보의 내력에 관한 연구)

  • Son, Ki-Sang;Jeon, Chang-Hyun
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.73-80
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    • 2006
  • Generally beam design depends on the yielding and maximum strength of each member varying with its section shape. Web plate of H-shape beam has not been substituted with glass plate, because it is known that its strength and heat properties are different and it is limited to substitute the existing steel web with glass element. Ceiling height of each room should be decreased with more than 60-80cm due to the beam. Differently from this condition, glass web beam has a good point to see through it and sunshine can be penetrate into the other size especially when it is installed as of outside wall. And also, it can be safer due to controlling room inside easier, if the strength is applicate. This study is to show some applicability after finding out the properties using the test. The test members with a size of $1,600{\times}200{\times}300{\times}9mm$ being SS41 rolled steel having THK 9mm flange while having 8,10mm and reinforced glass 12mm thickness is bonded with epoxy bond under the condition of temperature $28^{\circ}C$, humidity 50%, bonding power 24Mpa. It is show reinforced glass has 5 times of fracture stress more than the common glass but $50{\sim}150%$ difference between these 2 kinds of glass was shown. Reinforce glass did not support the original upper flange after fracture but the common glass did the upper flange after unloading. Generally reinforced glass is stronger than the common one but the common glass having a part of crack on it, compared with reinforced glass having the overall fracture could be more useful in case of needing ductility.