• 제목/요약/키워드: breakage

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Pass Redesign for Reduction of Wire Breakage in the Wet Wire Drawing Process (습식 신선공정의 단선율 저감을 위한 패스 재설계)

  • Lee S. K.;Kim M. A.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.11a
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    • pp.71-77
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    • 2002
  • The Production of fine wire through wet wire drawing process with appropriate pass schedule would be impossible without understanding of relationship among many process parameters. Therefore, this paper investigates the relationship among process parameters of wet wire drawing process. In this study, it is possible to obtain the important basic data that can be used in the pass schedule of multi-pass wet wire drawing process. In order to verify the effectiveness of the analysis, pass redesign was performed based on the result of analysis to reduce the wire breakage. The wire breakage between the conventional pass schedule and the redesigned pass schedule was compared by the FE analysis and the wet win drawing experiment.

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Tool Breakage Detection using Pattern Characteristics of Feed Motor Current in Milling Operations (이송모터 전류신호의 패턴특성을 이용한 밀링공구의 파손검출)

  • KIM, Sun-ho;Ahn, Jung-hwan;Park, Hwa-young
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.23-34
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    • 1995
  • This paper is concerned with effective and reliable tool breakage detection method using pattern characteristics of feed motor current in milling operations. Correlation coefficient is derived from the feature vector of signal for two consecutive which are extracted feed motor current over three spindle revolutions. The changing pattern of correlation coefficient is continuously compared to detect tool breakage and monitor cutting conditions. This proposed monitoring scheme is not affected by different tools, friction of motion, and varying cutting conditions and material shapes. Experimental results are presented to support the proposed monitoring scheme.

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Analysis of the effect of preventing breakage by formation of the joint insulation structure in the coating-sheet composite waterproofing method (도막-시트 복합방수공법에서의 접합부 절연구조 형성을 통한 파단방지 효과 분석)

  • Choi, Sung-Min;Oh, Sang-Keun;Park, Jin-Sang;Kim, Dong-Bum;Park, Wan-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.4-5
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    • 2021
  • In this study, in the coating-sheet composite waterproofing method, a specimen was formed to prevent the transmission of the no-node tensile stress occurring under the junction between sheets by forming an insulating structure when the junction was formed, and to compare the effect of preventing breakage with the existing common junction. For this, tensile performance evaluation was conducted. As a result of the evaluation, it was confirmed that it exhibited higher tensile strength compared to the existing joint and at the same time exhibited a large width of displacement characteristics, and thus, had an effect of preventing breakage.

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Factors affecting particle breakage of calcareous soil retrieved from South China Sea

  • Wang, Xinzhi;Shan, Huagang;Wu, Yang;Meng, Qingshan;Zhu, Changqi
    • Geomechanics and Engineering
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    • v.22 no.2
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    • pp.173-185
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    • 2020
  • Calcareous soil is originated from marine biogenic sediments and weathering of carbonate rocks. The formation history for calcareous sediment includes complex physical, biological and chemical processes. It is preferably selected as the major fill materials for hydraulic reclamation and artificial island construction. Calcareous sands possess inter pores and complex shape are liable to be damaged at normal working stress level due to its fragile nature. Thus, the engineering properties of calcareous soil are greatly affected by its high compressibility and crushability. A series of triaxial shear tests were performed on calcareous sands derived from South China Sea under different test conditions. The effects of confining pressure, particle size, grading, compactness, drainage condition, and water content on the total amount of particle breakage for calcareous soil were symmetrically investigated. The test results showed that the crushing extent of calcareous sand with full gradation was smaller than that a single particle group under the same test condition. Large grains are cushioned by surrounding small particles and such micro-structure reduces the probability of breakage for well-graded sands. The increasing tendency of particle crushing for calcareous sand with a rise in confining pressure and compactness is confirmed. It is also evident that a rise in water content enhances the amount of particle breakage for calcareous sand. However, varying tendency of particle breakage with grain size is still controversial and requires further examination.

Effects of Media Breakage on Infiltration Characteristics in Stormwater Management System (강우유출수 처리시설 침투특성에 대한 필터여재 파쇄의 영향)

  • Segismundo, Ezequiel Q.;Koo, Bon-Hong;Kim, Lee-Hyung;Lee, Byung-Sik
    • Journal of the Korean Geotechnical Society
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    • v.32 no.2
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    • pp.31-41
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    • 2016
  • For sand and zeolite filter media in stormwater BMPs, media breakage effects on infiltration were investigated. Compaction effort and infiltration force were mainly examined for breakage sources. The 1-D column infiltration tests for un-compacted and compacted media filters were conducted to investigate the breakage effect on infiltration. As a result, the following findings were deduced: 1) particle breakage due to filtration forces was found to be relatively minimal; 2) un-compacted media had lesser amount of crushed particles and permeability fluctuations compared to compacted media; 3) even without the presence of suspended solids in the influent, reduction in permeability was found, which resulted from rearrangement and re-entrainment of media particle itself; 4) only media particle breakage resistance is considered, sand was revealed to have better performance compared to zeolite media.

Effect of Particle Breakage on Compaction and Thermal Resistivity of Concrete-based Recycled Aggregates (콘크리트 재생 순환골재의 파쇄 효과에 따른 다짐 및 열저항 특성 연구)

  • Kang, Sungchul;Kim, Gyeonghun;Wi, Jihae;Ahn, Taebong;Lee, Dae-Soo;Choi, Hangseok
    • Journal of the Korean Geotechnical Society
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    • v.31 no.10
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    • pp.17-28
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    • 2015
  • The strict regulations on eco-friendly construction and the significant reduction of natural aggregate resources have raised public concerns on the utilization of recycled aggregates for backfilling a power transmission pipeline trench. In this paper, the particle breakage of concrete-based recycled aggregates and river sand has been experimentally studied during the standard compaction test. The applied compaction energy does not significantly break the river sand particles down, and thus causes no change in the compaction curve, thermal resistivity, and particle gradation characteristics. On the other hand, considerable particle breakage was observed in case of the three recycled aggregates. Such particle breakage leads to enhancing compaction effort, reducing thermal resistivity, and changing particle gradation curve with finer particles that are broken during the first compaction. In addition, particle breakage is more dramatic in lower water contents because pore water may damp down the compaction energy.

Breakage and Liberation Characteristics of Iron Ore from Shinyemi Mine by Ball Mill (신예미 광산 철광석의 볼밀 분쇄 및 단체분리 특성 연구)

  • Lee, Donwoo;Kwon, Jihoe;Kim, Kwanho;Cho, Heechan
    • Resources Recycling
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    • v.29 no.3
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    • pp.11-23
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    • 2020
  • This study aims to investigate breakage and liberation characteristics of iron ore from Shinyemi mine, Jeongseon by ball mill. Parameters of breakage functions for three grade samples of iron ore were obtained using single-sized-feed breakage test and back-calculation based on nonlinear programming. The results showed that with the increase in the grade of iron ore, the breakage rate factor decrease whereas the particle size sensitivity decreases. This results from retardation of microcrack-propagation by magnetite grain in the ore. Breakage distribution analysis showed that the breakage mechanism appear to be impact fracture dominant with the increase of grade owing to the stress distribution effect by magnetite grain. Degree of liberation (DOL) increased with the increase in grade and decrease in particle size, respectively. Using the breakage function and size-DOL relationship, a model that can predict time-dependent-DOL is established. When scale-up factors from operating condition are available, the model is expected to be capable of predicting size and DOL with time in actual mining process.

A Study on the Liberation Characteristics of Waste Concrete for Production of High Quality Recycled Aggregate (고품질(高品質) 순환골재(循環骨材) 생산(生産)을 위한 폐콘크리트의 단체분리(單體分離) 특성(特性) 연구(硏究))

  • Kim, Kwan-Ho;Mun, Myoung-Wook;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.19 no.3
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    • pp.52-61
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    • 2010
  • In general, the waste concrete is simply crushed and reused as a recycled aggregate at a low value application such as back filling material. It because that the quality of recycled aggregate is lower than one of natural aggregate due to the insufficient liberation of aggregate and cement mortar. So in this study, the liberation characteristics of liberation of aggregate and cement mortar is analyzed to investigate the limitation of conventional crushing stage at waste concrete processing circuit. In this process, thermal treatment method is evaluated for the enhancement of liberation. From test results, the preferential breakage along the grain boundary is not accomplished by the conventional crushers. It leads a low quality of recycled aggregate and a fracture of aggregate. To solve these problems, gentle breakage is used as a breakage mechanism to induce preferential breakage along the grain boundary. The recycled aggregate produced from the free fall test, which adopts a gentle breakage, shows a better liberation characteristics and a higher quality.

Calculations of probability of pipe breakage according to service year (상수도관의 사용연수에 따른 관파괴확률 산정)

  • Kwon, Hyuk Jae;Kim, Hyeong Gi
    • Journal of Korea Water Resources Association
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    • v.52 no.8
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    • pp.555-563
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    • 2019
  • Reduced thickness of the water pipes due to corrosion makes it difficult to perform the original functions since corrosion in metallic water pipes can occur over time. In this study, reliability model that can estimate the probability of pipe breakage is developed regarding corrosion depth increment according to service year. Probability of pipe breakage was calculated by FORM(First Order Reliability Method) and unsteady analysis was performed to analyze the statistical properties of water pressure. And KCIP(Korea Cast Iron Pipe) equation was adopted for the reliability function. Furthermore, change of pipe thickness was estimated by Nahal and Khelif equation and Romanoff equation. Therefore, pipe thickness was calculated due to change of corrosion depth and probability of pipe breakage was calculated and compared with 10, 20, 30 service years. From the results, probability of pipe breakage for network A is gradually increased from 6.8% to 8.6% according to service year of 10, 20, 30 when Nahal and Khelif equation is applied. And probability of pipe breakage for network A is also gradually increased from 6.4% to 8.9% according to service year of 10, 20, 30 when Romanoff equation is applied.