• Title/Summary/Keyword: brake shoe

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Dynamic Stability of a Drum-brake Shoe Under a Pulsating Frictional Force (주기적인 마찰력을 받는 드럼-브레이크 슈의 동적안정성)

  • 류봉조;오부진;임경빈;김효준
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.11
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    • pp.890-896
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    • 2002
  • This paper deals with the dynamic stability of a brake shoe under pulsating frictional forces. A lining part of brake systems is assumed as a distributed spring, and the supported elements of a shoe are assumed as translational springs for a constant distributed frictional force and a pulsating frictional force. Governing equations are derived by the use of the extended Hamilton's principle, and numerical results are calculated by finite element method. The critical distributed frictional force and instability regions were investigated for the change of distributed spring constants and translational spring constants.

Groove Shape Optimization of a Composition Brake Shoe by Finite Element Method (유한요소법에 의한 합성제륜자 홈의 형상 최적화)

  • 구병춘;최경진;옥희동;윤용석
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.226-231
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    • 1999
  • A composition brake shoe composed of iron, graphite, kevlar, barium sulphate, etc. was developed for Diesel locomotives. The density distribution of the shoe depends on groove shapes of the shoe (or punch shape). In this study, we investigated the influence of the punch shape on the density distribution, stresses, etc. The inclination of the groove exerts more influence on the density distribution than the groove filet radius.

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Numerical Analysis on Heat Transfer and Fluid flow of Brake Shoe for Freight Car (화물열차용 제륜자의 열유동 해석)

  • 남성원
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.123-128
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    • 2001
  • Numerical simulation is conducted to clarify the heat transfer and fluid flow characteristics of brake shoe for freight car. High order up-wind scheme for governing equations, k-epsilon turbulent model and SIMPLEC algorithm based on finite volume method are used to solve the physical shoe model. The governing equations are solved by TDMA(Tri-Diagonal Matrix Algorithm) with line-by-line method and block correction. From the results of simulation, the characteristics of cooling pattern is strongly affected by the velocity of train and the material of shoe. The face lift of shoe affects on the temperature distribution of rear surface of shoe as well as the front surface of that. Due to the grooves in shoe, it will be expected to cool the frictional heat and result in the reduction of maintenance efforts.

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Dynamic Stability of a Drum Brake Shoe under a Frictional Force (마찰력을 받는 드럼 브레이크-슈의 동적안정성)

  • ;;Yoshihiko Sugiyama
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.6
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    • pp.216-222
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    • 2001
  • The paper presents the dynamic stability of a flexible shoe in drum brake systems subjected to a frictional force. The frictional force between the drum and the shoe is assumed as a distributed frictional force, while the shute is modeled as an elastic beam supported by two translational springs at both ends and elastic foundations. Governing equations of motion are derived by energy expressions, and their numerical results are obtained by employing the finite element method. The critical distributed frictional force and the instability regions are demonstrated by changing the stiffness of two translational springs and elastic foundation parameters. It is also shown that the beam loses its stability by flutter and divergence depending on the stiffness of elastic supports and elastic foundation parameters. Time responses of beams corresponding to their instability types are also demonstrated.

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The research of application plan for the twist absorption structure type brake holder hanger (비틀림 흡수구조형 제륜자 홀더행거의 적용방안에 관한 연구)

  • Hong Jai-Sung;Ham Young-Sam;Paik Young-Nam
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.903-908
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    • 2004
  • Among welded structure bogies in use for high speed freight car, a part of bogies manufactured in 1999 and 2000 have found problems that crack occurs in its end beam. In case of a freight car the difference of weight between empty and loading conditions are worse than in case of a passenger car. Moreover its brake system is tread brake without second suspension system. Cracks of end beam is supposed to be due to loading by brake system rather than vertical loading by freight. These cracks can make brake system useless and may be a cause of derailment in the worst case. In this study, we have proposed a simple torsion-free brake shoe holder hanger to remove torsion of hanger bracket which was supposed to be one of causes of cracks and performed finite element analyses. Also static load test was applied in torsion free brake shoe holder.

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Finite Element Analysis for Application of Torsion-free Brake Shoe Holder Hanger for the Bogie of Railway Freight Car (화차대차용 비틀림 흡수구조형 제륜자 홀더행거의 적용을 위한 유한요소해석)

  • Jeon Eung-Sik;Ham Young-Sam
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.36-41
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    • 2003
  • Among welded structure bogies in use for high speed freight car, a part of bogies manufactured in 1999 and 2000 have found problems that failure occurs in its end beam. In case of a freight car a difference of weight between empty and loading conditions are worse than in case of a passenger car. Moreover its brake system is tread brake without second suspension system. A failure of end beam is supposed to be due to loading by brake rather than vertical loading by freight. This failure can make brake system useless and may be a cause of derailment in the worst case. In this study, we have proposed a simple torsion-free brake shoe holder hanger to remove torsion of hanger bracket which is supposed to be one of causes of failure and performed finite element analyses for making trial manufactures and its application.

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Automated Inspection System for Brake Shoe of Rolling Stock (철도차량용 제륜자의 자동 검사 시스템)

  • Kim, Hyun-Cheol;Kim, Whoi-Yul
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.46 no.6
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    • pp.1-15
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    • 2009
  • In this paper, we have proposed an automated system that accurately measures the thickness and unbalanced wear of brake shoes, and the distance between brake shoes and wheels for travelling rolling stock. The images of brake shoes are captured automatically while rolling stock is passing by an inspection station. And in order to measure the thickness, etc. the locations of brake shoes are first determined because the locations are not the same in the captured image. Toward this goal, shadow regions between the brake shoes and wheels are utilized that are common in all captured images. The boundary of the shadow regions is modeled by an second order polynomial, and constrained curve fitting method is adopted to detect a curve (the initial curve) that passes through the regions. Then, three curves that correspond to the front, back of brake shoes and wheels, and a line that passes through the vertical surface of brake shoes are detected using the initial curve and intensity change information. Finally, the thickness, etc. are calculated using the detected curves and line, and experimental results showed that the brake shoe thickness was measured with an accuracy of 0.654mm.

Rear drum brake creak(scratching) noise improvement during braking(or parking apply) (제동시 발생하는 리어 드럼브레이크 creak(scratching) 노이즈 개선)

  • Jang, Myunghoon;Park, Shin;Kim, Sunho;Kim, Sunghwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.486-491
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    • 2013
  • Creak noise is kind of scratching noise which is usually generated in drum brake system on the vehicle. When driver brakes vehicle or applies parking lever, drum brake shoe moves to the drum side to stop the vehicle. And at that time, moving shoe scratches backing plate ledge surface, and that makes scratching noise in special condition. This study presents how we can generate creak noise in the laboratory and how we can reduce it by experimental approach. Through several and various type of tests, we could generate creak noise with damage on ledge area of the backing plate in the lab and we verified tab type shoe design can reduce this scratching noise. As a result of this study, we notified how creak noise happens in the vehicle, and that tab type design shoe has good performance of ledge area damage based on lab test(rig & dynamometer equipment), and that this can reduce potential risk of creak noise in the field.

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Dynamic Stability and Vibration of a Drum Brake Shoe under a Distributed Frictional Force (분포 마찰력을 받는 드럼 브레이크-슈의 동적안정성과 진동)

  • Ryu, Bong-Jo;Ryu, Si-Ung;Yoshihiko Sugiyama;Oh, Boo-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.207-212
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    • 2001
  • In this paper, dynamic stability and vibration characteristics of a flexible shoe in drum brake systems are investigated. The frictional force between the drum and the shoe is assumed as a distributed frictional force, while the shoe is modeled as an elastic beam supported by two translational springs at both ends and elastic foundations. Governing equations of motion are derived by energy expressions, and numerical results are calculated by finite element method. Through the numerical simulation, critical distributed frictional forces are calculated by changing the stiffness of two translational springs and elastic foundation parameters. It is also shown that the beam loses its stability by flutter and divergence depending on the stiffness of elastic supports and elastic foundation parameters. Finally, the time responses of the beam corresponding to their instability types are demonstrated.

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Development of a Solenoid Control Technique for the Suppression of Brake System Noise and Vibrations of the Elevator Traction Machine (엘리베이터 권상기 브레이크 시스템 소음 및 진동 감소를 위한 솔레노이드 구동 제어기법 개발)

  • Yang, Dong-Ho;Kim, Ki-Young;Heo, Seok;Kwak, Moon-K.;Lee, Jae-Ha
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.65-71
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    • 2012
  • This paper is concerned with the suppression of brake system noise and vibrations of the elevator traction machine by means of a solenoid control technique. The solenoid is used to hold the brake shoe, which is then released by turning the solenoid off. Since the brake shoe hits the brake disk, vibrations and noise occur. We develop the solenoid control technique based on the dynamic behavior of the solenoid. The theoretical model for the solenoid is modeled by using linear magnetic principles. The solenoid model was then combined with the vibration model to simulate the brake system vibrations. The simulation results show that the additional pulse input to the solenoid can decrease the vibrations. The timing of the applied pulse is determined by observing the current. The experimental results show that both the vibrations and noise can be substantially decreased, which validates the approach developed in this paper.

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