• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.04a
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• pp.206-210
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• 2003

Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1991.04a
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• pp.22-31
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• 1991

Machining with boring bars frequently induce chatter vibration because of the low stiffness and damping of cantilever shape of boring bars. To increase stiffness and damping, a carbon fiber epoxy composite boring bar was designed, manufactured and tested. The natural frequency of the carbon fiber epoxy composite boring bar in the free-free end condition was incerased more than 50% over that of the steel boring bar, and the damping of the carbon fiber epoxy composite boring bar was also increased 450%. The fundamental natural frequency of the carbon fiber epoxycomposite boring bar in the cantilever beam condition was found to be increased 20-30% over that of the steel boring bar in overhang length range 140-200mm. In machining S45C tapered workpieces, the limit of the overhang length of the steel boring bar was about 170mm in cutting speed 140m/min.

• The Korean Journal of Malacology
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• v.27 no.3
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• pp.253-259
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• 2011

Boring behaviour and drilling mechanism were investigated by visual observations. In this study, of two kinds of holes (the outer and inner holes) which are formed by drilling of boring gastropod Lunatia fortunei (Naticidae), the diameters of the outer holes are broader and larger than those of the inner holes, and their holes look like the crater in shape, as seen in all valves of bivalves bored by Naticidae species. Two kinds of glands (the accessory boring gland and accessory salivary gland) on the foots of boring gastropods have been investigated. Of them, it has been confirmed that only the accessory salivary glands on the foots secreted sulphuric (acidic) components in the mucus (secretion), while the accessory boring glands on the foots did not secrete their components. In this study, we confirmed that L. fortunei possess the accessory boring gland on the foot, as seen in most species in Naticidae. Accoeding to the results of the experiment of the blue litmus paper tests of the mucus (secretions) secreted from the accessory boring gland the color of the blue litmus paper did not turn red in color because chemical components of mucus (secretion) secreted from the accessory boring gland on the foot of L. fortunei (boring gastropod) were not acidic components. It is supposed that the mucus, which is secreted from the accessory boring gland, contained gelatin-like substances or enzymes without acidic components, as already reported in Naticidae species. Therefore, these substances may be involved in softening the surface of the valves of M. veneriformis. Consequently, it is assumed thar L. fortunei bores holes through the shells of molluscs by means of following 3 methods: (1) a softening of the calcareous shells of M. veneriformis with chemical secretions (including gellatin-like substances or enzyme except for acidic components) from the accessory boring glands, (2) mechanical rasping with the radula, (3) a combination of both. In this study, particularly, acidic components, which are involved in softening the surface of the shells, are not associated with the boring mechanism of L. fortunei because chemical acidic components were not detected in the mucus (secretion), as found in Naticidae species.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.30 no.1D
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• pp.71-77
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• 2010

This study presented the operation method through of productivity on eight analysis work items (TBM boring, cutter check and exchange, TBM maintenance, succeeding facilities, reinforcement in tunnel, operation alternation, a tram car) which have developed equipment at WRITH with TBM a waterway tunnel works. It was inquired lose time with analyzed result by work items and removed lose time. It was analyzed TBM boring length, TBM boring length percentage and TBM boring length time. This study analyzed TBM operation utility factor of a foreign work with TBM operation boring length percentage, a monthly average boring length, pure boring length percentage etc. and assumed a monthly average boring length and a monthly average boring length of rise forecast. Based on analyzed Data, TBM boring has been forecasted propriety pure boring length at compressive strength $675{\sim}1662kgf/cm^2$.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.109-112
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• 1995

This paper analyzes high efficiency anti-vibration boring bars which increase stability against chatter vibration in boring operations. Structural analysis and mathematical modeling with considering dynamic properties for three types of existing boring bars are performed to search for optimal design parameters. The purpose of this paper is to find out design parameters for high efficiency anti-vibration boring bar.

• Proceedings of the Korean Society of Agricultural Engineers Conference
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• 1998.10a
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• pp.395-400
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• 1998

This paper presents a geotechnical information system(HGIS) developed for Korea Highway Corporation. To make a database for boring information, characterization study of boring data is carried out. Based on tile study, the HGIS database is developed as a relational database. The HGIS database consists of 23 tables including 13 reference tables. For an effective database management, a boring log program called GEOLOG is developed. GEOLOG can print boring log and store those data to tile HGIS database.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.6
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• pp.709-715
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• 2011

Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.6
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• pp.49-54
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• 2020

The purpose of this study is to investigate the effects of the change in the spindle speed and the feed rate on the diameter change of a hole using a boring cutter for the internal boring process of AL6061-T4 alloys. The experimental results are quantitatively analyzed by applying the factor analysis and the response surface analysis of the experimental design method. The tendency of the diameter change according to the change in the spindle speed and feed level is also evaluated. During the internal boring process of AL6061-T4 alloys, the main factor affecting the diameter change is the spindle speed in which the diameter decreases as the number of revolutions increases. In addition, the diameter tends to increase as the feed is increased; however, as the number of spindle revolutions increases, the influence of the feed decreases.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.4
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• pp.82-87
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• 2011

Lubrication has an important role to reduce frictional forces and temperature between cutting chips and the face of a tool. However, it has harmful effects to workers' health and working environment. The purpose of this thesis is to find cutting conditions through the quality analysis in boring for SM45C steel using MQL(Minimum Quantity Lubrication). Machining process is super drill, tip drill, end mill and boring in order. Experimental factors of boring and the quantity of mist air are properly selected. With the analysis of experimental data, this thesis shows that boring with MQL improves the surface roughness when spindle speed is 934rpm or feeding speed is 74mm/min.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1796-1802
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• 2000

The purpose of this work is to analyze the vibration characteristic of boring bar with dynamic vibration absorber and find out the effective design parameters. Using the finite element method and modified optimum design concept, conventional optimum design based on approximate lumped parameter model is checked and practical design to be measured with modal analysis is compared with optimum design from numerical analysis. Also, the performance of reducing vibration is investigated with variation of shape of boring bar. The considered model of boring bar with dynamic vibration absorber is selected among manufactured boring bars with the best performance.