• 제목/요약/키워드: bore wear

검색결과 19건 처리시간 0.025초

CN98 포신의 마모특성 연구 (An Study on the Erosion Characteristics of Tube CN98)

  • 김재갑
    • 한국군사과학기술학회지
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    • 제9권2호
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    • pp.42-52
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    • 2006
  • Tube erosion can be defined as a phenomenon for an increment of bore diameter, a declination of accuracy and utility of tube by firing. This study introduces the characteristics of tube life for the 155 mm K9 SHP Using a tube history book with bore measurement data and firing data of standard charge, this study analyzed the EFC vs Tube life and EFC with heat transfer effect formula as a consideration of continuous firing vs tube life. The results were compared with Firing Table(FT 155-K9-1) after the analysis. Also, this study suggests that CN98 tube can be rifled as 1000 EFC through the severe condition with continuous firing.

대기 플라즈마 용사 공정에 의해 제조된 철계합금-몰리브덴 혼합 코팅층의 미세조직 및 내마모성 (Correlation of Microstructure and Tribological Properties of Mo Blended Fe-Base Coatings Fabricated by Atmospheric Plasma Spraying)

  • 이일주;박형준;이창희
    • Journal of Welding and Joining
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    • 제32권5호
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    • pp.65-71
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    • 2014
  • Atmospheric plasma spraying (APS) is world-widely used process in the automotive industry as a method to provide wear resistance coatings for engine cylinder bore, using various materials. The weight of engine blocks can be considerably decreased by removing cast iron liners, which can finally result in the improvement of fuel efficiency. In this study, five kinds of powder materials, 1.2C steel powder and 1.2C steel powder mixed with 5, 10, 15, 20 wt.%. molybdenum powder, were deposited by atmospheric plasma spraying in order to investigate the effect of molybdenum on the wear resistance of coatings. Microstructural analysis showed that molybdenum splats were well distributed in 1.2C steel matrix with intimate bonding. The molybdenum added coatings showed better tribological properties than 1.2C steel coating. However, above the 15 wt.%. blending fraction, wear resistance was somewhat degraded with poor roughness of worn surface due to the brittle fracture occurred in molybdenum splats. Consequently, compared to conventional liner material, gray cast iron, 10 wt. pct. molybdenum blended 1.2C steel coating showed much better tribological properties and therefore it looks very feasible to replace gray cast iron liner.

방전드릴링의 가공특성 향상 (Improvement of Electrical Discharge Drilling)

  • 송기영;정도관;박민수;주종남
    • 한국정밀공학회지
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    • 제27권10호
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    • pp.45-51
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    • 2010
  • Electrical discharge drilling (ED-drilling) is a widespread machining method used to bore small holes with a high aspect ratio. This paper presents additional methods by which ED-drilling can improve machining speed, tool wear, and machined surface quality. Firstly, for high machining speed, and low tool wear, a new-type electrode that was ground on one side or both sides of the cylindrical electrodes was suggested to expel debris. The debris which is generated during the machining process can cause sludge deposition and secondary discharge problems: major reasons to decrease machining speed. This new-type electrode also reduced tool wear that was due to the decrease of unstable discharge in a machining gap by helping to expel waste water and debris from the gap. Secondly, to improve the machined surface roughness, an electrolyzation process was included after drilling. This process made the machined surface smooth by means of an electrochemical reaction between an electrode and a workpiece. In this study, the machining speed, electrode wear, and surface roughness were improved by the newtype electrode and the electrolytic process.

연마재 워터젯을 위한 노즐상태 모니터링 시스템 설계 (Nozzle Condition Monitoring System for Abrasive Waterjet Process)

  • 김정욱;김노원;김철민;김성렬;김현희;이경창
    • 한국산업융합학회 논문집
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    • 제23권5호
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    • pp.817-823
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    • 2020
  • In recent, the machining of difficult-to-cut materials such as titanium alloys, stainless steel, Inconel, ceramic, glass, and carbon fiber reinforced plastics (CFRP) used in aerospace, automobile, medical industry is actively researched. Abrasive waterjet is a non-traditional processing method in which ultra-high pressure water and abrasive particles are mixed in a mixing chamber and shoot out jet through a nozzle, and removed by erosion due to collision with a material. In particular, the nozzle of the abrasive waterjet is one of the most important parts that affect the machining quality as with a cutting tool in general machining. It is very important to monitor the condition of the nozzle because the workpiece is uncut or the surface quality deteriorates due to wear, expanding of the bore, damage of the nozzle and clogging of the abrasive, etc. Therefore, in this paper, we propose a monitoring system based on Acoustic Emission(AE) sensor that can detect nozzle condition in real time during AWJ processing.

윤활유 오염과 디젤엔진의 크랭크핀 이상마모에 대한 원인 규명 (Root cause analysis of the abnormal wear on diesel engine crankpin and lubricant contamination)

  • 서정우;박동희
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권7호
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    • pp.854-867
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    • 2014
  • 지속적인 유가의 상승에 따라 국제 석유 자본들의 유전개발에 대한 투자가 활발하고 지속적으로 증가하고 있는 추세에 있다. 최근 5년 동안(2008~2013)에 인도된 드릴쉽(drill-ship)은 67척으로 그 이전 30년 동안에 인도된 척수의 두 배에 이른다. 그리고 최근에는 3,000 m 내외의 심해유전 개발이 증가하고 있다. 이에 따라 시추 장비와 시스템이 대형화 추세에 있으며, 이들의 운전을 위한 디젤발전기의 용량이 증가하였다. 디젤발전기 용량은 일반 상선과는 달리 고출력 및 고전압이 요구되며, 이를 충족시키기 위하여 V-type 320 mm 실린더 내경의 고출력 엔진에 대한 수요가 증가하게 되었다. 드릴쉽의 경우 일반 상선 대비 선박건조 기간이 길어짐에 따라 커미셔닝 기간 중 장시간 저 부하 운전이 불가피하여 엔진 윤활유 관리의 중요성이 대두되었다. 최근에는 선박인도 전 크랭크핀에 캠마모(Cam wear)와 같은 이상마모가 발생하였으며 시리즈 호선 및 관련 호선들에 대한 크랭크핀의 전수 검사 결과 정도의 차이가 있었으나 모두 크랭크핀에 이상마모가 발생한 것이 확인되었다. 본 논문은 실제 호선에 적용된 엔진 크랭크핀의 이상마모 발생 원인에 대해 이상마모 메커니즘 분석과 실증결과 분석을 통하여 재발방지를 위한 대책 방안에 대하여 논하였다.

탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가 (Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing)

  • 사민우
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

피스톤-실린더 기구에서 오일압력 분포에 관한 실험적 연구 (An Experimental Study on Oil Pressure Distribution in the Piston-Cylinder Mechanism)

  • 김영환
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.77-82
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    • 2011
  • The piston-cylinder mechanism is widely adopted in the hydraulic machine components. In these cases, the hydrodynamic pressures are generated in the clearance gap between the piston and cylinder under lubrication action of the piston. Under the eccentric and tilted condition of the piston in the cylinder bore, the non-symmetric pressure distributions in the circumferential direction result in lateral forces. When the lateral forces act as increasing the eccentricity and tilting ratios, excessive wear can be result in cylinder and piston which are well known 'hydraulic locking' phenomena. In this paper, the hydrodynamic pressures generated in the clearance are measured using a stationary piston and moving cylinder apparatus. The experimental results showed that the hydrodynamic pressure distributions are highly affected by the speed and eccentricity of the cylinder and the oil viscosity.

A study on the surface accuracy according to applied load in burnishing of steel

  • 이용철;육굉수
    • 한국정밀공학회지
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    • 제10권1호
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    • pp.70-76
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    • 1993
  • Burnishing, as a micro plastic working, is a finishing process used in conjuction with or in replacement of reaming, honing, lapping, and/or grinding. The tool which is a smooth, round steel ball slightly larger than the bore is pushed through pre-machined hole, leaving a closely controlled finish. The major application of the processes is to improve the geometric and mechanical properties of surface such as (1) dimensional accuracy, (2) surface roughness, (3) bearing ratio, (4) surface hardness, (5) wear resistance, (6) fatigue and corrosion resistance, etc. Therefore, this study carried out some experiments to illustrate the theoretical formula and to investigate surface accuracy (e.g. variation of diameter, surface roughness, bearing ratio) in accordance with the applied burnishing load.

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구약성서(舊約聖書)에 나타난 히브리인의 복식(服飾) - 두식(頭飾), 신발 및 장신구(裝身具) 중심(中心)으로 - ("A Study on Hebrews Clothing in the Old Testament" - Especially on Hair Styles, Headgears, Footwear and Personal Ornaments -)

  • 박찬부
    • 복식
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    • 제10권
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    • pp.63-80
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    • 1986
  • The Old Testament cotains mention of the history of creation and clothing in ancient Hebrew. This study dealt with Hebrew dress customs especially aimed at the manners of their hair styles, headgears, footwear and personal ornaments. References are Korean Revised Version, English King James Version and Revised Standard Version. There is little mention of hair styles and headgears in the Old Testament. Some sort of turban was worn by priests, and soldiers protected themselves with helmets, but most Israelitish men went bareheaded except on special occasions and often wear simple headbands. It was more common for women to use headwear of some type-turbans, scarves, and veils concealing the face. The veil was the distinctive female wearing apparel. All females, with the exception of maidservants and women in a low condition of life, wore a veil. It was the custom for women to wear a veil entirely covering their head in the public. Through most of the Old Testament periods long and thick hair was admired on men and women alike. The Hebrews were proud to have thick and abundant long hair, and they gave much attention to the care of their hair. The caring of hair was deeply related to their rituals. Nazirites never took a razor to their hair during his vow-days, but instead let it grow long, as an offering to God. Men would not cut their beards, but allow them to grow long. The Israelites' standard footwear was a pair of simple leather sandals. This was one of the items of clothing not highly prized. In a colloquial saying of the time, a pair of shoes signified something of small value, and to be barefoot except in times of mourning or on holy place, was a sign either of extreme poverty or humiliation, as in the case of war prisoners. Because precious stones were not mined in the Palestine-Syria region, Hebrews imported them from foreign country. They were consumer-to a large degree limited by their very modest standard of living-but not producers. Hebrews liked the precious stones and were motivated to acquire and wear jewels. Besides their use for adornment and as gifts, the precious or semiprecious stones were regarded by Jews of property. The Hebrews were not innovators in the field of decorative arts. The prohibition of the Law against making any "graven image" precluded the development of painting, sculpture, and other forms of representational art. Jewish men did not indulge in extravagances of dress, and there was little ornamentation among them. Men wore a signet ring on their right hand or sometimes suspended by a cord or chain around the neck. The necklaces, when worn by a male, also bore any symbol of his authority. Bracelets were extremely popular with both men and women, men usually preferring to wear them on their upper arms. The girdle was a very useful part of a man's clothing. It was used as a waist belt, or used to fasten a man's sword to his body, or served as a pouch in which to keep money and other things. Men often carried a cane or staff, which would be ornamented at the top. Among the women there was more apt to be ornamentation than among the men. Hebrew women liked to deck themselves with jewels, and ornamentation of the bride were specially luxurious and numerous. They wore rings on their fingers or On toes, ankle rings, earrings, nosering, necklace, bracelets. Their shapes were of cresent, waterdrops, scarab, insect, animal or plant. Sometimes those were used as amulets. They were made of ceramics, gold, silver, bronze, iron, and various precious stones which were mostly imported from Egypt and Sinai peninsular. Hebrews were given many religious regulations by Moses Law on their hair, headgears, sandals and ornamentation. Their clothing were deeply related with their customs especially with their religions and rituals. Hebrew religion was of monotheism and of revealed religion. Their religious leaders, the prophets who was inspired by God might need such many religious regulations to lead the idol oriented people to God through them.

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