• 제목/요약/키워드: borate whisker

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Microstructure and Mechanical Properties of Ni3Al Matrix Composites with Fine Aluminum Oxide by PM Method

  • Han, Chang-Suk;Choi, Dong-Nyeok
    • 한국재료학회지
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    • 제28권9호
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    • pp.495-498
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    • 2018
  • Intermetallic compound matrix composites have been expected to be established as high temperature structural components. $Ni_3Al$ is a representative intermetallic alloy, which has excellent ductility even at room temperature by adding certain alloying elements. $Ni_3Al$ matrix composites with aluminum oxide particles, which are formed by the in-situ reaction between the alloy and aluminum borate whiskers, are fabricated by a powder metallurgical method. The addition of aluminum borate whiskers disperses the synthetic aluminum oxide particles during sintering and dramatically increases the strength of the composite. The uniform dispersion of reaction synthesized aluminum oxide particles and the uniform solution of boron in the matrix seem to play an important role in the improvement in strength. There is a dramatic increase in strength with the addition of the whisker, and the maximum value is obtained at a 10 vol% addition of whisker. The $Ni_3Al$ composite with 10 vol% aluminum oxide particles $0.3{\mu}m$ in size and with 0.1 wt% boron powder fabricated by the conventional powder metallurgical process does not have such high strength because of inhomogeneous distribution of aluminum oxide particles and of boron. The tensile strength of the $Ni_3Al$ with a 10 vol% aluminum borate whisker reaches more than twice the value, 930 MPa, of the parent alloy. No third phase is observed between the aluminum oxide and the matrix.

용탕가압침투법에 의한 알루미늄 보레이트 강화 Mg-3Al-2Ag-1Zn 금속복합재료의 물성 (Material Properties of Squeeze Infiltrated Al Borate Whisker Reinforced Mg-3A1-2Ag-1Zn Matrix Composites)

  • 강호준;배건희;박용하;한상호;박용호;조경목;박익민
    • 한국재료학회지
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    • 제15권12호
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    • pp.791-795
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    • 2005
  • In this study, aluminum borate whisker reinforced Mg-3Al-2Ag-1Zn matrix composites were fabricated by the squeeze infiltration technique. The purpose is to develop materials for elevated temperature applications. Microstructure observation revealed successful fabrication of the metal matrix composites, namely no cast defects such as porosity and matrix/reinforcement interface delamination etc. High temperature hardness and creep rupture properties were improved significantly with addition of Ag to the Al borate whisker reinforced Mg alloy composite. $Mg_3Ag$ phase formed during aging heat treatment could improve creep properties of the Mg matrix composites.

용탕단조법으로 제조된 AZ91 Mg/Al Borate 휘스커 복합재료의 미세조직 및 기계적 특성 (Microstructure and Mechanical Properties of Squeeze Cast AZ91 Mg/Al Borate Whisker Composites)

  • 김광천;조영서;이성학;박익민
    • 한국주조공학회지
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    • 제16권6호
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    • pp.537-549
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    • 1996
  • This study aims at investigating the correlation of microstructure and mechanical properties of the AZ91 Mg/Al borate whisker composites fabricated by squeeze csting technique with a variation of applied pressure. Microstructure observation and in-situ fracture tests were conducted on the composites to identify the microfracture process. Detailed microstructural analyses indicated that the grain refinement could be achieved with applied pressure and the little change in volume fraction on reinforcing whiskers could be carried out. It was also found clearly from in-situ observation of crack initiation and propagation that in the composite processed by the lower applied pressure, microcracks were initiated earily at whisker/matrix interfaces, thereby resulting in the drop in strength. In the composite processed by the higher applied pressure, on the other hand, planar slip lines were well developed in the matrix, and then propagated through whiskers without whisker/matrix decohesion. Thus, the effect of the applied pressure on microstructure and mechanical properties can be explained by grain refinement, increased amounts of reinforcements, and improvement of whisker/matrix interfacial strength as the applied pressure in increased.

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2.45 GHz 전자기파 조사하에서 Aluminum Borate Whisker의 성장 거동 (Growth Behavior of Aluminum Borate Whisker under 2.45 GHz Electromagnetic Irradiation)

  • 김성완;이상근;김지경;이창희;안진모;신준식;박성수;박희찬
    • 한국세라믹학회지
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    • 제40권10호
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    • pp.998-1004
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    • 2003
  • 두 종류의 출발물질인 $Al_2$(S $O_4$)$_3$+x$Na_2$B$_4$ $O_{7}$$.$10$H_2O$(몰비;x=0.1, 0.7)와 ${\gamma}$-Al$_2$ $O_3$+x$Na_2$B$_4$ $O_{7}$$.$10$H_2O$(몰비; x=0.1, 0.7) 혼합시료로부터 재래식 및 마이크로파 열처리를 행하여 휘스커형 $Al_{18}$B$_4$ $O_{33}$ 입자들을 합성하였다. 휘스커형 $Al_{18}$B$_4$ $O_{33}$ 입자들의 성장에 마이크로파, flux양 및 온도의 영향을 X-선 회절장치 및 주사형 전자현미경을 사용하여 조사하였다. 재래식 및 마이크로파 열처리된 두 종류의 혼합시료는 각각 온도 및 flux양이 증가할수록 휘스커형 $Al_{18}$B$_4$ $O_{33}$ 입자의 크기가 증가하는 경향을 나타내었다. 한편, 재래식 열처리된 시료에 비하여 마이크로파 열처리된 시료에서 휘스커형 $Al_{18}$B$_4$ $O_{33}$ 입자들이 잘 발달되었다.자들이 잘 발달되었다.

$ABO_w/AC4CH$복합재료의 제조 및 기계적 특성 (Manufacture and Mechanical Properties of $ABO_w/AC4CH$ Composite Material)

  • 허선철;박원조;허정원
    • 한국자동차공학회논문집
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    • 제9권5호
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    • pp.188-194
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    • 2001
  • Metal matrix composites with whisker reinforcements have significant potential for demanding mechanical applications including defense, aerospace, and automotive industries. Especially, metal matrix composites, which are reinforced with aluminum borate whisker, have been used for the part of piston head in automobile because of good specific strength and wear resistance. Aluminum alloy-based metal matrix composites with whisker reinforcements have been produced using squeeze casting method, which is kind of an infiltration method. In this study, AC4CH-based metal matrix composites with $Al_{18}B$_4$O_{33}$ reinforcement have been produced using squeeze casting method, after T6 heat treatment, we evaluated mechanical properties of matrix and MMC composite were evaluated.

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용탕가압침투법으로 제조한 ${Al_{18}}{B_4}{O_{33}}$/AS52 Mg기 복합재료의 계면 특성에 미치는 시효의 영향 (Effect of Aging on the Interfacial Characteristics of ${Al_{18}}{B_4}{O_{33}}$/AS52 Mg Matrix Composite by Squeeze infiltration)

  • 박용하;박용호;조경목;박익민
    • 한국주조공학회지
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    • 제28권6호
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    • pp.268-272
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    • 2008
  • Interfacial characteristics of aluminum borate whisker reinforced AS52 matrix composite was investigated. Peak hardness of AS52 composite was obtained aging at $170^{\circ}C$ for 15h and the aging process was accelerated by the presence of the aluminium borate whisker. The MgO layer, which was the interfacial reaction product between the reinforcement and the Mg matrix, was produced with 20 nm thickness in as-cast condition. As the aging time increased, the thickness of the interfacial reaction layer increased to 50 nm in peak aged condition. The nano-indentation test results indicated that the strength of interface was improved by the aging but over-aging degraded the reinforcement and decreased the interfacial strength which resulted in the decrease of overall composite strength.

$9Al_2\;.\;2B_2O_4$/ AC4CH 금속기 복합재료의 피로강도 특성 (Fatigue Strength Characteristic of Metal Matrix Composite Material in $9Al_2\;.\;2B_2O_4$/ AC4CH)

  • 박원조;이광영;허선철
    • 대한기계학회논문집A
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    • 제25권10호
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    • pp.1583-1589
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    • 2001
  • Metal matrix composites with whisker reinforcements have significant potentials for demanding mechanical applications including defense, aerospace, and automotive industries. Especially metal matrix composites, which are reinforced with aluminum borate whisker, have been used leer the part of piston head in automobile because of good specific strength and wear resistance. In this study, AC4CH-based metal matrix composites with $Al_{18}$B$_{4}$ $O_{33}$ reinforcement have been produced using squeeze casting method, after T6 heat treatment, we evaluated fatigue life property of matrix and MMC composite and investigated fracture mechanism.m.

ABOw/AC4CH의 바인더 종류에 따른 파괴인성 및 미끄럼마모 특성 (Fracture Toughness and Slinding Wear Properties of ABOw/AC4CH by Binder Additives)

  • 박원조;정재욱;최용범;이광영
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.373-378
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    • 2002
  • Metal matrix composites have a great interest in recent years because high specific strength, high specific stiffness characteristics, and application ranges of the composites are extend to variety industry. In this paper, an investigation was performed on the plane strain fracture toughness and slinding wear properties of AC4CH alloy(Al-Si-Mg line) reinforced with 20wt% aluminum borate whisker expect one, which contained a inorganic binder($TiO_2$). the binder led to the formation of strengthen the whisker each other. The test of fracture toughness was using CT(half size) specimen of thickness 12.5mm, width 25mm. and test of slinding wear of using tribo a pin-on-disk machine and lubricant is used without paraffine 8.2CST at room temperature. As results, Fracture toughness $K_{IC}$ is $8.7MPa-m^{05}$ for ABOw/AC4CH, $9.28MPa-m^{05}$ for ABOw/AC4CH added $TiO_2$. but AC4CH alloy was violated the critical stipulated by ASTM standard for valid measurement of $K_{IC}$. In case of, it was performed $J_{IC}$ test instead of $K_{IC}$ based on ASTM E 1820.

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3차원 Unit Cell 모델을 이용한 알루미늄 보레이트 휘스커 강화 Mg 복합재료의 유효 탄성계수 및 계면강도의 분석 (Analysis of Effective Elastic Modulus and Interfacial Bond Strength of Aluminum Borate Whisker Reinforced Mg Matrix Composite by Using Three Dimensional Unit Cell Model)

  • 손재형;이욱진;박용하;박용호;박익민
    • 대한금속재료학회지
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    • 제48권5호
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    • pp.469-475
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    • 2010
  • In this study, the interfacial bond strength of a squeeze infiltrated $Al_{18}B_{4}O_{33}$/AS52 Mg composite was investigated by using a finite element method. Three types of Mg composites with volume fractions of 15, 25 and 35% were fabricated. Three-dimensional models of the composite were developed by using a unit cell model in order to determine the effective elastic modulus of the metal matrix composite and the interfacial bond strength between the whisker and magnesium matrix. After modeling, numerical results were compared with the experimental tensile test results of $Al_{18}B_{4}O_{33}$/AS52 Mg composites. The results showed that the effective modulus of the composite strongly depended on the interfacial strength between the matrix and reinforcement. Based on the numerical and experimental findings, it was found that the strong interfacial bond was achieved by the interfacial reaction product of 30 nm thick MgO, which led to an improvement in the mechanical properties of the $Al_{18}B_{4}O_{33}$/AS52 Mg composites.

용탕가압침투 AS52 Mg/Al18B4O33w 복합재료의 크리프 특성 (Creep Properties of Squeeze Infiltrated AS52 Mg/Al18B4O33w Composite)

  • 최계원;박용하;박봉규;박용호;박익민;조경목
    • 대한금속재료학회지
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    • 제46권7호
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    • pp.412-419
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    • 2008
  • Creep behavior of the squeeze infiltrated AS52 Mg matrix composites reinforced with 15 vol% of aluminum borate whiskers($Al_{18}B_4O_{33}w$) fabricated squeeze infiltration method was investigated. Microstructure of the composites was observed as uniformly distributed reinforcement in the matrix without any particular defects of casting pores etc.. Creep test was carried out at the temperature of 150 and $200^{\circ}C$ under the applied stress range of 60~120 MPa. The creep resistance of the composite was significantly improved comparing with the unreinforced AS52 Mg alloy. The creep behavior of composites might be interpreted with the substructure invariant model successfully for the composite. Threshold stress of the composite exist for the creep deformation of the composite. The analysis of the creep behavior of the composite with threshold stress indicated that creep deformation was controlled by the lattice diffusion process of AS52 Mg matrix at given effective stresses and temperatures. Activation energy was also calculated to check lattice diffusion controlled creep behavior of the composite.