• 제목/요약/키워드: bonded magnet

검색결과 36건 처리시간 0.021초

이방성 희토류 본드자석용 유기 바인더에 관한 연구 (Study on Organic Binder for Anisotropic Rare-Earth Bonded Magnets)

  • 허정섭;조연화;남성철;김지경;이정구;유지훈
    • 한국자기학회지
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    • 제24권3호
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    • pp.86-89
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    • 2014
  • 이방성 희토류 본드자석은 자성분말과 유기 바인더로 구성되며 본드자석 내에서 유기 바인더는 분말의 배향을 유리하게 하는 역할을 한다. 유기 바인더는 고분자 수지, 활제, 경화제, 커플링제 등으로 구성되며 자성분말에 적합한 유기 바인더를 제조하기 위해 본 연구에서는 다양한 성분을 선정하여 유기 바인더를 제조하였고 구성비 및 첨가량을 조절하여 이를 본드자석에 적용하였다. 특성평가를 통해 자기특성 및 기계적 특성을 측정하였고 이로부터 본드자석에 적합한 유기 바인더의 성분 및 비율을 확인하였다.

The development of Dy free MAGFINE and its applications to Motors

  • Honkura, Yoshinobu
    • 한국자기학회:학술대회 개요집
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    • 한국자기학회 2013년도 자성 및 자성재료 국제학술대회
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    • pp.95-95
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    • 2013
  • The NdFeB magnet can be classified into the sintered magnet and bonded magnet. The former has superior magnet characteristics but the degree of freedom in shape is highly restricted, whereas the latter has a high degree of freedom, but its magnet characteristics are inferior to the former. When a NdFeB magnet is used at the elevated temperature, part of Nd must be replaced with a high priced Dy to increase its coercive force. For these reasons, a Dy free and high performance NdFeB bonded magnet is desired strongly. The author successfully developed a Dy free NdFeB anisotropic bonded magnet based on discovery of new phenomena called as d-HDDR reaction and its mass production process such as a thermally balanced hydrogen reaction furnace, micro capsuled powder, compression molding / injection molding under magnetic field, magnetic die and so on. Applied to DC brush seat motor for automotive use, the motor has become 50% small in size and weight. The commercialization of a half sized motor for automotive use has been realized up to the market share of 30%. At present, its commercialization is extending to various types of motors such as power tool, ABS motor, wiper motor, window motor, electric bike power motor, and compressor motor. It is expected that the applications will be increasingly enlarged to EV motor, wind generator, EPS motor, washing machine, and glass cutting machine. This innovative technology has realized Dy free high performance magnet and mudt make big contribution to not only rare element strategies but also energy conservation.

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회전자 철심이 없는 내전형 BLDC 모터의 유한요소 해석 (Finite Element Analysis of a Inner-Rotor Type BLDC Motor without Rotor Core)

  • 장홍순;정인성;백수현
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제49권10호
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    • pp.652-658
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    • 2000
  • In many cases, ferrite magnets of ferrite bonded magnets used in inner-rotor type small brushless DC(BLDC) motors do not have rotor core. The magnetization directions of permanent magnets do not have only parallel or radial direction. In this case, the characteristics of magnets are different from cored type ones which have uniform magnetization direction. In this paper, the magnetization directions and intensities of a ferrite magnet and a ferrite bonded magnet are analyzed by finite element analysis for magnetization procedure. The characteristics of inner-rotor type BLDC motor are analyzed by using the analyzed results. The validity of the method is verified by comparing the analyzed results with measured ones.

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페라이트 본드 영구자석의 극이방 자화특성에 따른 BLDC 모터의 특성해석 (Performance Analysis of Brushless DC Motor According to Polar Magnetizing Characteristic of Ferrite Bonded Permanent Magnet)

  • 백수현
    • 전기학회논문지
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    • 제59권12호
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    • pp.2173-2178
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    • 2010
  • The magnetization directions of a polar magnetized ferrite bonded magnet are analyzed by finite element method (FEM). The influence of the width of SmCo magnets for magnetic field generation is investigated. The surface flux densities of the polar anisotropic magnets are analyzed and compared according to the pole number and thickness of the magnets. And the electromotive force (EMF) values of brushless DC motors with the magnets are investigated. The validity of the analysis method is verified by comparing the analyzed results with measured ones.

(알니코, 사마리움-코발트) 본드자석의 제조 및 자기적 특성연구 (Fabrication of the (Alnico, Sm-Co) Bonded Magnet and its Magnetic Properties)

  • 김정식
    • 한국전기전자재료학회논문지
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    • 제23권12호
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    • pp.988-995
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    • 2010
  • In this study the (Alnico, Sm-Co) bonded magnets were fabricated by mixing the Sm-Co added alnico alloy powders with epoxy resin and binder, appropriately. Also, the hybrid ring magnets of (Alnico, Sm-Co)/Sr-ferrite were fabricated by coupling the Sr-ferrite composite layer with an (Alnico, Sm-Co) magnet. The magnetic properties of (Alnico, Sm-Co) ring magnets were varied with the amount of Sm-Co powders. The addition of Sm-Co powders increased a remanent induction($B_r$) and coercive force($_BH_C$), while decreasing a surface flux density and repulsive distance. The surface flux density and repulsive distance for the (Alnico, Sm-Co) ring magnet increased with a magnetizing voltage up to about 160 V and reached an apparent saturation point. Also, the measurements of temperature and moisture characteristics showed that the surface flux densities of N-S poles and repulsive distance decreased a little within 4% after 10 days passed.

고품위 페라이트 본드자석 제조에 관한 연구 (A Study on the Fabrication for High Quality Ferrite Plastic Magnets)

  • 신용진;문형욱;진성빈;정왕일
    • E2M - 전기 전자와 첨단 소재
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    • 제10권5호
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    • pp.440-446
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    • 1997
  • This research has been performed for the fabrication of high quality ferrite plastic magnet. The magnetic properties of S $r_{5.9}$F $e_2$ $O_3$ ferrite bonded magnets by injection moulding with a variety of applied magnetic field were investigated. 0.3wt% CaCO3, 0.2wt% $SiO_2$, 0.5wt% $Al_2$ $O_3$and 0.5wt% N $a_2$ $SiO_3$are added in order to improve the magnetic properties of Sr-ferrite plastic magnets during the powder fabrication. For carbon coating on chemical compound specimen, 5wt% polyvinyl alcohol is added, and then calcinated under $N_2$ environment of 12$25^{\circ}C$. The particle size is distributed from 0.9~1.2${\mu}{\textrm}{m}$ which approximates to the single domain. The obtained Sr ferrite powder is well mixed with silane coupling and calcium stearate of 1wt%. Nest, the specimen is pelleted after kneading each of them with polyamidel2 as a binder. When the temperature of injection and mould were 25$0^{\circ}C$ and 8$0^{\circ}C$ respectively at injection pressure of 200kgf/$\textrm{cm}^2$, the degree of orientation was 85.3% under the applied magnetic field of 12kOe. As the results, when the packing density of Sr ferrite powder was 90wt%, the magnetic properties of Sr ferrite bonded magnet were follows : $_{B}$ $H_{c}$=2.41kOe, Br=3.1kG, (BH)$_{max}$=2.21MgOe. Especially, the Sr-ferrite bonded magnet with 10wt% N $d_2$F $e_{14}$B additive were as follows : $_{B}$ $H_{c}$=2.57kOe, Br=3.14kG and (BH)$_{max}$=2.39MGOe.GOe.GOe.GOe.e.

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희토류 본드 자석의 현황과 전망 (The Current Status and Future Outlook of the Bonded Rare-earth Magnet)

  • 양정필
    • 한국자기학회지
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    • 제21권4호
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    • pp.147-150
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    • 2011
  • 1980년대 초 희토류 자석이 발견된 이래 지난 30년간 희토류 본드 자석은 지속적으로 성장해 왔으며, 그 적용 분야도 보다 다양해 지고 있다. 현재 희토류 본드 자석은 컴퓨터 주변기기, 자동차, 소비 가전, 사무 자동화 분야 등 우리의 일상 생활과 주변에서 광범위하게 사용되고 있다. 하지만, 2010년 하반기부터 시작된 희토류 원료 가격의 급등은 2011년 2사분기 들어 수직 상승에 가까운 전대미문의 폭등세를 보이며 관련 산업에 적지 않은 충격을 가져오고 있다. 이로 인해 그 동안 성능 대비 가격 경쟁력을 바탕으로 페라이트 자석 시장을 꾸준히 잠식하며 양적인 성장과 응용 분야를 확대해 왔던 희토류 본드 자석 업계의 성장방향에 근본적인 변화가 불가피할 것이 분명하며, 향 후 지속 가능한 성장을 위하여 새로운 패러다임 또는 비즈니스 모델의 도입이 반드시 필요하다. 본 글에서는 희토류 본드 자석에 주로 사용되는 희토류 원료의 최근 가격 동향을 간략하게 알아 보고, 희토류 본드 자석의 주요 응용 분야와 희토류 본드 자석용 분말의 개발 동향에 대해서 알아 보았다.