• 제목/요약/키워드: bond quality

검색결과 244건 처리시간 0.031초

해양 수송용 호스니플 제작을 위한 마찰용접 조건의 최적화 (Optimization of Friction Welding Conditions for Production of Hose Nipple for Marine Transport)

  • 김동규;김역란;공유식
    • 한국해양공학회지
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    • 제30권1호
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    • pp.51-56
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    • 2016
  • In this study, for the tube-to-tube friction welding of hose nipple materials, the main parameters of friction welding were investigated using tensile tests, Vickers hardness surveys of the bond area (HAZ), and observations of the microstructure to increase the quality of friction welding based on visual examination. As-welded and post weld heat treated (PWHT) specimens were tested. The optimal welding conditions were found to be n = 1000 rpm, HP = 10 MPa, UP = 15 MPa, HT = 9 s, and UT = 5 s when the metal loss (Mo) was 7.5 mm. Furthermore, the peak of the hardness distribution of the friction welded joints could be eliminated by PWHT. Moreover, the two materials of the friction weld were thoroughly mixed with a well-combined structure of micro-particles, without any molten material, particle growth, or defects.

모의 음향 방출 신호의 Peak Amplitude측정을 통한 복합 재료 접합부의 비파괴평가 (Nondestructive Evaluation of Adhesive Bonding Quality by Measurements of Peak Amplitude of Simulated Stress Wave)

  • 손영호;이종오;이승희
    • 비파괴검사학회지
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    • 제15권2호
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    • pp.357-363
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    • 1995
  • CFRP 복합 재료를 접착 접합한 single-lap 및 double-lap 접합 시험편의 disbond 크기를 초음파 C-scan 및 simulated stress wave를 이용하여 정량적으로 평가하고자 하였다. 초음파 C-scan 시험을 통해 인공 결함의 크기가 확인된 시험편을 사용하여, 접합부를 통과한 응력파의 주파수를 변화시키면서 peak amplitude를 측정하여 주파수 응답성을 구하였으며, 이를 분석한 결과 두 적층판의 두께 방향 기본 공진 및 3차 공진 주파수에서 peak amplitude가 극값을 보이며, 접합 면적에 비례함을 관측할 수 있었다. 이 결과로 표준시험편만 준비된다면 결함의 정량적 평가 및 현장 적용에도 이용할 수 있을 것으로 기대된다.

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이종 마찰용접 강봉재의 후열처리에 따른 기계적 특성 (Mechanical Properties of Dissimilar Friction Welded Steel Bars in Relation to Post Weld Heat Treatment)

  • 공유식;김선진
    • 대한기계학회논문집A
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    • 제30권4호
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    • pp.402-408
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    • 2006
  • Dissimilar friction welding were produced using 15(mm) diameter solid bar in chrome molybedenum steel(KS SCM440) to carbon steel(KS S45C) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and H.A.Z and microstructure investigations. The specimens were tested as-welded and post-weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=60(MPa),\;P_2=100(MPa),\;t_1=4(s),\;t_2=5(s)$ when the total upset length is 5.4 and 5.7(mm), respectively. The peak of hardness distribution of the friction welded joints can be eliminated by PWHT. Two different kinds of materials are strongly mixed to show a well-combined structure of macro-particles without any molten material and particle growth or any defects.

Application of Taguchi Method and Orthogonal Arrays for Optimization of Adhesion of $SrZrO_3$ Coatings on Ag/Bi(2223) Tapes

  • Lee, Se-Jong;Lee, Deuk-Yong;Song, Yo-Seung;Kim, Bae-Yeon
    • 한국초전도ㆍ저온공학회논문지
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    • 제5권1호
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    • pp.13-16
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    • 2003
  • Adhesion of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and Lie($2^1{\times}3^7$) orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic (QC=B). For analyses of results statistical calculations such as average and analysis of variance (ANOVA) were employed to analyze the results for improving the performance qualities of the dip-coated $SrZrO_3$ film. Experimentally, the performance of the films was evaluated in terms of bond strength by varying Sr/Zr moi ratio (A), amount of organic vehicle additives (B), drying temperature (C) and time (D), heat treatment temperature (E) and time (F), respectively. The optimal combination of levels of factors was determined to be $A_3B_2C_3D_2E_1F_3$ having a 90% confidence level.

전해 인프로세스 드레싱 연삭에서 AE를 이용한 가공안정성 감시에 관한 연구 (A Study on the Monitoring of Grinding Stability Using AE Sensor in Electrolytic In-Process Dressing Grinding)

  • 김태완;이종렬;이득우;송지복;최대봉
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.1011-1017
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    • 1999
  • Electrolytic in-process dressing grinding technique which enables application of metal bond wheels with fine superabrasives in mirror surface grinding operations has developed. It is possible to make efficient precision machining of hard and brittle material such as ceramic and hard metal by the employment of this technique. However, in order to ensure the success of performances such as efficient machining, surface finish, and surface quality, it is important to sustain the insulating layer that has sharply exposed abrasives in wheel surface. Using AE(Acoustic Emission) sensor, this paper will show whether the insulating layer sustains stably or not in real grinding time. And by comparing AErms value and surface roughness their thresholds for stable electrolytic in-process dressing grinding will be determined.

Enzymatic activity of Endoplasmic Reticulum Oxidoreductin 1 from Bombyx mori

  • Park, Kwanho;Yun, Eun-Young;Goo, Tae-Won
    • International Journal of Industrial Entomology and Biomaterials
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    • 제37권1호
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    • pp.15-20
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    • 2018
  • Most proteins produced in the endoplasmic reticulum (ER) of eukaryotic cells fold via disulfide formation (oxidative folding). Oxidative folding is catalyzed by protein disulfide isomerase (PDI) and PDI-related ER protein thiol disulfide oxidoreductases (ER oxidoreductases). In yeast and mammals, ER oxidoreductin-1s (ERO1s) supply oxidizing equivalent to the active centers of PDI. We previously identified and characterized the ERO1 of Bombyx mori (bERO1) as a thioredoxin-like protein that shares primary sequence homology with other ERO1s. Here we compare the reactivation of inactivated rRNase and sRNase by bERO1, and show that bERO1 and bPDI cooperatively refold denatured RNase A. This is the first result suggesting that bERO1 plays an essential role in ER quality control through the combined activities of bERO1 and bPDI as a catalyst of protein folding in the ER and sustaining cellular redox homeostasis.

Lock-In Thermography Based NDT of Parts for the Automotive Industry

  • Bohm, Stefan;Hellmanns, Mark;Backes, Andreas;Dilger, Klaus
    • 접착 및 계면
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    • 제7권4호
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    • pp.10-12
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    • 2006
  • The successful use of adhesively bonded parts depends on the defect-free bond of the components. Therefore it is necessary to detect relevant faults and defects in an early state of the production. A 100% test should be pursued, but especially at complicated structures the detection of defects is not easy. Possible testing methods, which show a high potential for the NDT of adhesively bonded parts, are thermography based NDT methods. At present mainly two different procedures of active thermography are being used: Pulse and Lock-In Thermography. With pulse thermography the examined material is warmed up with a short energy pulse (light, eddy current or ultrasonic pulse) and the heat response is recorded after a certain time. The result is an infrared image which indicates material defects in different depths. This paper presents a variety of images showing the capability of Lock-In Thermography to image subsurface defects. Several examples of adhesives joints qualify the ultrasonic Lock-In-Thermography for the in-process quality control for adhesive bonded components.

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골판지 접착 강도 향상을 위한 전분 특성 분석과 가교제의 적용 (Analysis of Starch Properties and Application of Cross-linking Agent for Improving Adhesive Strength of Corrugated Board)

  • 정철헌;박종문;이진호
    • 펄프종이기술
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    • 제44권2호
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    • pp.67-73
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    • 2012
  • Structural stability and shock absorption are important properties for corrugated board. In order to maintain structural stability, adhesive properties between top/bottom liners and corrugated medium are not only essential but also important for productivity and product quality. Borax has been an essential ingredient in corrugating adhesive solution. Borax increases viscosity, bonding between starchs and green adhesive bond. The objective of this research is to improving adhesive strength and viscosity stability by adding cross-linking agent instead of borax. Rheology and penetration of main starch gelatinization slurry were affected by borax addition level. Borax increased viscosity and decreased viscosity stability, while cross-linking additives increased viscosity stability and adhesive strength by anchoring effect.

수송차량 안전벨트용 모터축재의 마찰용접 최적화(1) - 기계적 특성 및 조직 (Optimization of Friction Welding for Motor Vehicle Safety Belts: Part 1-Mechanical Properties and Microstructure)

  • 공유식;안석환
    • 한국해양공학회지
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    • 제26권1호
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    • pp.64-69
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    • 2012
  • Dissimilar friction welds were produced using 15-mm diameter solid bars of chrome molybdenum steel (KS SCM440) and carbon steel (KS SM20C) to investigate their mechanical properties. The main friction welding parameters were selected to ensure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond area and HAZ, and macro-structure investigations. The specimens were tested as-welded and post-weld heat treated (PWHT). The tensile strength of the friction welded steel bars was increased to 100% of the SM20C base metal under the condition of a heating time of more than four seconds. Optimal welding conditions were n = 2,000 (rpm), HP = 60 (MPa), UP = 100 (MPa), HT = 5 (s),and UT = 5 (s), when the total upset length was 7.8 (mm). The hardness distribution peak of the friction welded joints could be eliminated using PWHT. The two different kinds of materials were strongly mixed to show a well-combined structure of macro-particles, with no molten material, particle growth, or defects.

플레티늄-실리사이드를 이용한 쇼트키 장벽 다결정 박막 트랜지스터트랜지스터 (Schottky barrier polycrystalline silicon thin film transistor by using platinum-silicided source and drain)

  • 신진욱;최철종;정홍배;정종완;조원주
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.80-81
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    • 2008
  • Schottky barrier thin film transistors (SB-TFT) on polycrystalline silicon(poly-Si) are fabricated by platinum silicided source/drain for p-type SB-TFT. High quality poly-Si film were obtained by crystallizing the amorphous Si film with excimer laser annealing (ELA) or solid phase crystallization (SPC) method. The fabricated poly-Si SB-TFTs showed low leakage current level and a large on/off current ratio larger than $10^5$. Significant improvement of electrical characteristics were obtained by the additional forming gas annealing in 2% $H_2/N_2$ ambient, which is attributed to the termination of dangling bond at the poly-Si grain boundaries as well as the reduction of interface trap states at gate oxide/poly-Si channel.

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