• Journal of Welding and Joining
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• v.33 no.3
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• pp.12-18
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• 2015

The ultimate goal of developing body is revealed the "lightweight" at latest EuroCarBody conference 2012 and the most core technology is joining process to make lightweight car body design. Accordingly, in this study, the car body assembly line for the assembly process applies to any introduction, particularly in the assembly of aluminum alloy and composite materials applied by the process for the introductory approached. Process were largely classified by welding (laser, arc, resistance, and friction stir welding), bonding (epoxy bonding) and mechanical fastening (FDS, SPR, Bolting and clinching). Applications for each process issues in the case and the applicable award was presented, based on the absolute strength of the test specimens and joining characteristics for comparative analysis were summarized. Finally, through this paper, we would tried to establish the characteristics of the joint for lightweight structure.

• Journal of the Optical Society of Korea
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• v.16 no.1
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• pp.63-69
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• 2012

This paper presents a method to derive the theoretical requirements for the development of a 400 mm optical window that transmits dual-band wavelengths and had a stable structure. We also present design and fabrication results. Among the required specifications, the surface figure error was defined by the transmitted wavefront deformation (TWD), ${\lambda}$/15 rms at 632.8 nm. This value was derived by estimating the predicted performances with respect to five independent items that could cause system performance degradation and then calculating the required wavefront error (WFE) to satisfy the performance goals. We measured the image resolution at each performance level to trace and verify the requirements. The article also describes a design optimization process that could minimize the weight and volume of the optical window attached to the payload securing the FOV of the camera. In addition, we accurately measured the deformation that occurred in the series of fabrication steps including processing, coating, assembly, bonding and bolting, and investigated the effects by comparing them to the results of a simulation performed in advance to derive the predicted performance.

• Structural Engineering and Mechanics
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• v.10 no.3
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• pp.227-243
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• 2000

In a companion paper, tests on bolted side plated beams have shown that side plates can substantially increase the strength of existing reinforced concrete beams with little if any loss of ductility and, furthermore, induce a gradual mode of failure after commencement of concrete crushing. However, it was also shown that transverse interaction between the side plates and the reinforced concrete beam, that is vertical slip and which is a concept unique to side plated beams, is detrimental. Transverse interaction increases the forces on the bolt shear connectors and, hence, weakens the beam. It also reduces the ability of the composite plated beam to yield and, hence, to attain its full flexural capacity. The generic concept of transverse interaction will be described in this paper and the results used to develop a new form of rigid plastic analysis for bolted side plated beams which is illustrated with an application.

• Structural Engineering and Mechanics
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• v.20 no.5
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• pp.589-608
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• 2005

There is a growing need for the development and implementation of new methods for the rapid and cost-effective rehabilitation of deteriorating steel structural components to offset the drawbacks related to welding and/or bolting in the field. Carbon fiber reinforced polymer (CFRP) composites provide a potential alternative as externally bonded patches for strengthening and repair of metallic structural members for building and bridge systems. This paper describes results of an investigation of tensile and fatigue response of steel/CFRP joints simulating scenarios of strengthening and crack-patching. It is shown that appropriately designed schemes, even when fabricated with levels of inaccuracy as could be expected in the field, can provide significant strain relief and load transfer capability. A simplified elasto-plastic closed form solution for stress analysis is presented, and validated experimentally. It is shown that the bond development length remains constant in the linear range, whereas it increases as the adhesive is deformed plastically. Fatigue resistance is shown to be at least comparable with the requirements for welded cover plates without attendant decreases in stiffness and strength.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.5 s.248
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• pp.512-519
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• 2006

In the ground-structure-based topology optimization, beam elements are regarded to be rigidly connected to each other, and joints are assumed to have infinite stiffness. Thus the optimized topology of a structure is obtained according to the assumption of no joint effect, and the resulting structure should be manufactured in one piece if the joint effect is to be excluded as much as possible. The underlying problems are that 1) the performance of the structure might be seriously decreased if the members of the structure are connected through welding or bolting, not manufactured in one piece, and 2) the topology of the structure will be changed if the joint effect is taken into account. In the paper, the assemblage issue is considered on topology optimization, and a new formulation based on the joint stiffness-varied ground beam structure is developed. Joints of a beam structure are modeled by elastic spring elements whose stiffnesses are controlled by design variables during the optimization.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.112-123
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• 2015

There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

• Proceedings of the KSR Conference
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• 2007.11a
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• pp.1362-1369
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• 2007

Seoul Metro continuously converted the standard rail into continuous welded rail since the later part of 1990's, and currently, most of the sectors of the Seoul Metro are continuous welded rails. As the continuous welded rail is inhibited by the contraction and expansion force of the rail as well as rail-bed, this force is stored as the internal stress of the rail with the exception of portion of the both ends of the continuous welded rail. If the contraction and expansion of the rail is restricted, the internal stress, that is, the force in the direction of the axis, is proportional to the cross-sectional area of the rail. Therefore, with regards to the temperature changes, the internal stress changes in accordance with the type of rail, bolting apparatus, railroad tie and rail-bed. As such, the rail temperature becomes important data in securing the gap at the adjoining section of the rail in the standard rail section, and to determine the setting temperature for the continuous welded rail. In addition, it becomes basic data for maintenance of the track. Accordingly, this thesis introduces cases of installation of rail temperature detector in order to prevent and manage track defectiveness due to increase in rail temperature, and to utilize as basic data at the time of various construction and maintenance. Furthermore, this thesis aims to assist maintenance of track through systematic temperature management in the future by looking into means of its utilization.

• Journal of the Korea Furniture Society
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• v.24 no.4
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• pp.444-451
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• 2013

In this paper, experimental results were presented on the moment resistance of a concealed timber post base joint aimed at replacing in a modern design introduced lately the wood to wood joints used in the traditional Korean timber house - Hanok. Preliminary results showed that the original configuration of the joint offers a limited moment resistance and a low ductility and energy dissipation. In an attempt to mitigate those limitations without undergoing major changes in the connector, three new configurations were proposed and investigated. Motivated by the wish to prevent the early failure in welds, a first approach consists in directly bolting the connector's upper plate to lower the stress on the weak welds. Alternatively, another approach focused on increasing the strength of these welds by extending their length to the full width of the metal wings. Finally, a third configuration investigated the effect of those two approaches combined. In conclusion, reinforcing the welds found out to be the best option among the presented ones. As a result, this connector considered to show proper ability for use in earthquake-resistant structures with suited lateral-resistant structural elements.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.9 s.240
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• pp.1175-1182
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• 2005

General systems have many substructures assembled at joints. The bolted joint is generally used in assembling the mechanical parts. However, there are no effective modeling methods to analyze the dynamic characteristics of bolt jointed structure using the finite element (FE) analysis, especially in case of large area contact. Moreover, the design methods for the appropriate bolt locations and the number of bolts considering the dynamic characteristics are not guided properly. In this study, a proper modeling method is developed to simulate the dynamic characteristics of a structure with the large interfaced area using the cone frusta method and spring elements. The natural frequencies are also controlled by adjusting the bolt-joint location and the number of bolts considering relative distances in mode shapes at the interface of bolt-jointed plates. The Modeling method and the optimized design method are verified based on the experimental and the FE analysis results.

• Journal of Korean Tunnelling and Underground Space Association
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• v.7 no.1
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• pp.51-61
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• 2005

In general the strength parameter of the ground will be changed by reinforcing the ground around tunnel. In this case, the concept of tunnel design, such as supporting system, excavation, lining and so on, should be modified based on the failure criteria or the ground changed by the reinforcement. This paper presents the variation mechanism of strength parameters and new failure criteria of the reinforced ground. In order to perform this research, theoretical and experimental works were carried out. It was clearly founded that the cohesion of strength parameters is only increased by reinforcement of ground, especially by rock bolting.