• Title/Summary/Keyword: boiler scale

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Comparative Evaluation of Large-scale Circulating Fluidized Bed (CFB) Boiler Concepts (대용량 순환유동상 보일러 개념 비교평가 기준 정립)

  • Kim, Tae-Hyun;Choi, Sang-Min;Lee, Jong-Min
    • Journal of the Korean Society of Combustion
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    • v.14 no.3
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    • pp.1-15
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    • 2009
  • The circulating fluidized bed (CFB) boiler has some problems to scale up. Several engineering solutions have been proposed by a few suppliers which had advanced CFB technology. Large-scale CFB design concepts from different suppliers were reviewed and compared. Points of the hydrodynamic and heat recovery were summarized and discussed for developing the guideline of the large-scale circulating fluidized bed boilers.

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Performance Simulation of Part Load Operation for 2MWe Circulating Fluidized Bed Boiler (2MWe 순환유동상 보일러의 부분 부하 운전 성능 모사)

  • Kim, Taehyun;Choi, Sangmin;Hyun, Ju-soo
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.35-36
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    • 2012
  • Part load operation usually covers large periods of the total operation time on the economic ground and electricity demand in small-scale boilers. Performance analysis of part load behavior is very important for the purpose of boiler operation optimization. A simple thermal calculation approach is applied to predict performance of a pilot-scale circulating fluidized bed (CFB) boiler at part load operation. Verification has been carried out by comparing between calculation results an operation data of the boiler.

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A Numerical Study of the Characteristics of Heat Transfer in External Heat Exchanger of CFB Boiler (순환유동층보일러 외부열교환기의 열전달 특성에 관한 수치해석적 연구)

  • Hwang, Moonkyeong;Kim, Jungrae
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.15-16
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    • 2014
  • With the increasing trend in CFB(Circulating Fluidized Bed) boiler scale, the EHE(External Heat Exchanger) must be adopted to the large-scale boilers to recover insufficient heat transfer surface. In this study, the numerical analysis model for EHE in commercial 300MWe CFB boiler was developed with the inclusion of mechanistic model, which enables the heat transfer prediction. Finally, the calculated absorbed heat and derived heat transfer coefficient are evaluated through the verification with experimental data.

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Development of a Commercial-scale RDF Boiler with Chain type Stoker (실증규모 체인스토커식 RDF전용보일러 개발)

  • Choi, Yeon-Seok;Kim, Byung-Gil;Roh, Nam-Sun
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.813-816
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    • 2009
  • A commercial-scale RDF boiler that its burning capacity is 400 kg-RDF/hr and steam production capacity is 2 ton/hr. It has a chain type stoker and waste heat recovery system. Heat exchanger is vertical water-pipe so that soot blowing and removal is convenient during operation. Dry scrubber, bag filter and activated carbon tower have been installed for the reduction of air pollutant gases and dust. Analysing data of pollutants from stack such as $SO_x$. $NO_x$ and dioxin shows so good results that the boiler system could comply the regulated emission limits.

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Effects of Hydrogen Sulfide and Siloxane on Landfill Gas Utility Facilities

  • Nam, Sang-Chul;Hur, Kwang-Beom;Lee, Nam-Hoon
    • Environmental Engineering Research
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    • v.16 no.3
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    • pp.159-164
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    • 2011
  • This study examined the emission characteristics of impure gas-like hydrogen sulfide and siloxane contained in landfill gas (LFG) and investigated the effect of impure gas on LFG utility facilities. As a result of an LFG component analysis from eight landfills in the same environment, hydrogen sulfide averaged 436 ppmv (22-1,211 ppmv), and the concentration of total siloxane averaged 7.95 mg/$m^3$ (1.85-21.18 mg/$m^3$). In case of siloxane concentration by component, the ratio of D4 (average 3.79 mg/$m^3$) and D5 (average 2.64 mg/$m^3$) indicated the highest level. Different kinds of scales were found on the gas air heater (GAH) and inside the boiler. The major component of scale from the GAH was $Fe_2O_3$ of 38.5%, and it was caused by hydrogen sulfide. Other scale was found on the bottom and the wall of the boiler and the scale was silicon dioxide of 92.8% and 98.9%. The silicon dioxide scale was caused by combustion of siloxane. As a result of a scanning electron microscopy analysis, the structure of the silicon dioxide scale from the boiler was an immediate filamentous type. Consequently, as silicon dioxide scale is bulky, such bad effects were worsening, as an interruption in heat conduction, increase in fuel consumption, damage to the boiler by overheating, and clogged emission pipeline could occur in LFG utility facilities.

A study on the reliability enhancement of Ultrasonic water treatment system to boiler (보일러 초음파 수처리장치의 신뢰성향상에 관한 연구)

  • Kim, Dae-Ryong;Lee, Keun-Oh
    • Journal of Energy Engineering
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    • v.22 no.3
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    • pp.287-293
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    • 2013
  • This study was carried out to diminish the formation of scale in boilers which is one of the defect elements when they are operating. The defect relating to scale can cause a fatal impact on the explosion of boilers due to the overheating of their tubes, or it can affect the flow of water inside boilers with its bad circulation and result in a disparity of water inside the equipment. Heat transfer in the scale is low comparing to the boiler material, so it can lead to energy losses and has also impact on the global warming. In 2005, the Korean government introduced a system which requires boiler users to install the equipment which can prevent or eliminate the formation of scale to improve the management of water quality in boilers. The study on the techniques for preventing or eliminating the formation of scale started in 1821 and since then subsequently there have been lots of similar studies. The first one was about the scale reduction using potato starch. Since an ultrasonic scale preventer developed by a scientist from a Russian acoustic institute was introduced in1993, a variety of equipment of this kind have been disseminated in Korea. There has been a need to demonstrate the condition for the best performances of such equipment. Boilers are mostly composed of the main body and 288 the tube with a circular curved surface. I carried out a demonstration study on a circular tube which affects the scale defect the most among the boiler components. As a result of it, I found out the fact that the ultrasonic wave needs to reach a certain level of sound pressure and frequency to affect the formation of scale.

Effects of coal devolatilization model and turbulent reaction rate in numerical simulations of a large-scale pulverized-coal-fired boiler (상용 미분탄 보일러 연소해석에서 석탄 탈휘발 모델 및 난류반응속도의 영향 평가)

  • Yang, JooHyang;Kim, Jung-en A.;Ryu, Changkook
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.59-62
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    • 2014
  • Predicting coal combustion by computational fluid dynamics (CFD) requires a combination of complicated flow and reaction models for turbulence, radiation, particle flows, heterogeneous combustion, and gaseous reactions. There are various levels of models available for each of the phenomena, but the use of advanced models are significantly restricted in a large-scale boiler due to the computational costs and the balance of accuracy between adopted models. In this study, the influence of coal devolatilization model and turbulent mixing rate was assessed in CFD for a commercial boiler at 500 MWe capacity. For coal devolatilization, two models were compared: i) a simple model assuming single volatile compound based on proximate analysis and ii) advanced model of FLASHCHAIN with multiple volatile species. It was found out that the influence of the model was observed near the flames but the overall gas temperature and heat transfer rate to the boiler were very similar. The devolatilization rate was found not significant since the difference in near-flame temperature became noticeable when it was multiplied by 10 or 0.1. In contrast, the influence of turbulent mixing rate (constant A in the Magnussen model) was found very large. Considering the heat transfer rate and flame temperature, a value of 1.0 was recommended for the rate constant.

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Numerical Simulation of a 100 $MW_e$-scale Wall-fired Boiler for Demonstration of Oxy-coal Combustion (전산유동해석을 이용한 100 $MW_e$급 석탄 순산소 연소 실증 보일러의 설계 및 운전조건 평가)

  • Chae, Tae-Young;Park, Sang-Hyun;Hong, Jae-Hyeon;Yang, Won;Lee, Sang-Hoon;Ryu, Chang-Kook
    • Journal of the Korean Society of Combustion
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    • v.16 no.2
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    • pp.1-8
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    • 2011
  • As one of the main technologies for carbon capture and storage in power generation, oxy-coal combustion is being developed for field demonstration in Korea. This study presents the results of numerical simulation for combustion in a single-wall-fired 100 $MW_e$-scale boiler proposed for the initial design of the demonstration plant. Using a commercial CFD code, the detailed combustion, flow and heat transfer characteristics were assessed both for air-mode and oxy-mode combustion. The results show that stable combustion can be achieved in the dual mode operation with the current boiler configuration. However, the differences in the flow pattern and heat transfer between the two combustion modes need to be considered in the design and operation which is mainly due to the larger density and specific heat of $CO_2$ compared to $N_2$. Further development of the boiler design is required using improved numerical modeling for radiative heat transfer and combustion.

Measures for Preventing Pressure Fracture of Fire and Flue Tube Boiler (노통연관식 보일러의 압궤사고 방지대책)

  • Lee Keun-Oh
    • Journal of the Korean Society of Safety
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    • v.19 no.4 s.68
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    • pp.14-19
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    • 2004
  • Boiler is a hazardous equipment to have potential explosion ail the time. And not only it has malfunction at explosion. it lead to people death but also secondary accident such as explosion and fire. Therefore, this equipment should not be broken for keeping its own function. And also, high level of safety should be kept in the process of the use not to be malfunctioned. A large scale of accident due to boiler explosion can be preventive in advance. Boiler fracture is occurred by instant expansion (approximately 1700 time) from quick evaporation of rater in boiler, due to pressure decrease in boiler Emitting energy from it is tremendous and it is so dangerous because of its high temperature. Secondary explosion such as fire is also a main hazard occurring at fuel supply place. If any devices with high pressure is broken, then not only boiler vessel but also components of it are spread with high speed, causing secondary accident. This study is to analyze integrally accident cause of fire and flue tube boiler to have occurred pressure fracture actually, to show countermeasures to prevent accident loss from the fire and flue tube boiler.

A Study on Design Characteristics of Yeosu Circulating Fluidized Bed Boiler (여수화력 순환유동상 보일러의 설계특성 고찰)

  • Kim, Jae-Sung;Lee, Jong-Min;Kim, Dong-Won;Kim, Tae-Hyun;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.16 no.1
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    • pp.1-7
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    • 2011
  • 340 MWe circulating fluidized bed (CFB) boiler in Yeosu power station is under construction. The circulating fluidized bed boiler in the Yeosu power plant has a number of differences from other domestic boilers in terms of scale and design. Evaluation of design parameters of the Yeosu CFB boiler should be required because the direct application of existing technology is limited. In this study, design characteristics of the Yeosu CFB boiler was summarized. And thermogravimetric analysis was conducted with comparing other rank coals. Watersteam side heat absorption, flue gas temperature and heat transfer coefficient were calculated by heat and mass balance. Design parameters for the Yeosu CFB boiler were discussed along with typical value in the CFB design range.