• Title/Summary/Keyword: bogie car

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The structural analysis of bogie for high speed freight car (고속화차용 용접대차의 구조강도해석)

  • 황원주;함영삼;권성태;허현무;전응식
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.217-221
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    • 2001
  • Barber bogie and Y25 bogie is the main bogie of freight car which is used in the Korean railway. In case of Barber bogie and a mixed formation tile maximum speed limit of empty car is 70 km/h and that of loaded car is 90 km/t and also it runs a speed of 110 km/h in time of an exclusive formation of Y25 bogie. The car named as high speed freight car at present is Y25 bogie which modeled on the Y25 bogie or Europe developed in 1993, Y25 bogie has no problem about the running capacity up to the speed of 110 km/h, but it works as limiting factors to tile increasing cost of maintenance and repair expenses which caused by repair of bogie and the cost of materials. This study is going to describe the contents examined by analysis and tests, aimed at being used as an index of plan in the future through the strength test of high speed freight car which is used now.

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The Estimation of Structural Strength of Improved Frame of Welded Bogie for High Speed Freight Car (고속화차용 용접대차 프레임 개선모델의 강도평가)

  • 황원주;함영삼;강부병;전응식
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.235-239
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    • 2001
  • The bogie of high speed freight car running on conventional line is welded bogie modeled on Y25 bogie developed in Europe. Y25 bogie has speed limit of 110km/h. But it has limiting factors to speed-up as increasing maintenance cost and friction parts pedestal. And also it was reported that cracks are found in the parts where center beam meet bolster and endbeam near bracket for braking part. This study includes stress analysis improved structure of welded bogie for strength evaluation by numerical method and experimental method. According to the study, new configuration bogie shows improvement in strength.

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A Study Vibration Characteristic of Railway Freight Car's End Beam for Taebaek Line (태백선을 주행하는 화차 엔드빔의 진동특성에 관한 연구)

  • 함영삼;문경호;홍재성;이동형;서정원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.378-383
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    • 2004
  • Bogie is the connection device between carbody and wheel. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consist of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. So when the bogie is designed, finite element method, static load test, fatigue test running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. ROTEM co. made an improved end beam and applied one set to freight car. this report showed the vibration characteristic which was compared conventional bogie to improved bogie for running safety.

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Structural Weak Area Analysis of an Electric Car Bogie Frame by Finite Element Analysis (유한요소 해석에 의한 전동차 대차 프레임의 구조 취약부 해석)

  • Goo Byeong-Choon;Whang Won-Joo;Choi Sung-Kyu;Oh Il-Geun
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.628-633
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    • 2004
  • we studied the structural weak areas of an electric car bogie frame by finite element analysis. The bogie frame under consideration is a part of the standard electric car with aluminium car body. Vertical, torsional. lateral and longitudinal loadings were applied. Numerical results were compared with the experimental results. The two results are in a good agreement.

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Fatigue life evaluation of Electric Car Bogie Frame (전동차 대차 프레임의 피로수명 평가)

  • Seo, Jung-Won;Kwon, Sung-Tae;Kim, Jeong-Guk
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1517-1522
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    • 2007
  • Bogie frame of the electric car is an important structural member for the support of vehicle loading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. F.E. analysis of bogie frame was performed to find locations for attaching strain gage and to estimate static stress. Dynamic stress were measured by using strain gage in order to evaluate the structural integrity of the bogie frame.

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Probabilistic Estimation of the Structural Integrity of an Electric Car Bogie Frame (전동차 대차 프레임의 확률론적 구조 건전성 평가)

  • Goo, Byeong-Choon;Seo, Jung-Won;Kim, Nam-Po;Kim, Won-Gyung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.161-165
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    • 2001
  • Bogie frame of the electric car is an important structural member for the support of vehicle loading. In general, more than 25 years' durability is necessary. Much study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. One of the useful methods is reliability-based approach. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. We used two approachs. In the first approach probabilistic distribution of S-N curve is used. In the second approach, limit state function is used.

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Integrity evaluation of the welded structure bogie for the railway freight car (철도화차용 용접구조대차의 건전성평가에 관한 연구)

  • Hong J.S.;Ham Y.S.;Chung H.C.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.361-364
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    • 2005
  • Some bogie frames manufactured in 1999, 2000 year have the fatal problem. Three or four years later, the cracked end beam among them have discovered in 2002, 2003 year. The crack situation of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment. To improve the end beam, a research of covering the whole field of welded type bogie frame was started. Main line real tests were performed at Young-Dong line. The stress of main positions for bogie frame was measured. Also up-down direction and left-right direction vibration acceleration of the bogie frame were measured. At this time the tests were performed for the three types bogie. The test result concludes that the crack cause of the end beam is not brake load but vibration at running mainly. It is estimated that the life of the improved car which end beam reinforced is safe within the car permitted life(25 years). The improvement methods of the end beam are presented by construction modification, parts modification. The integrity evaluation is inspected by analysis the real line test results, the improvement methods of the end beam.

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Critical Speed of High Speed Freight Car with the Consideration of Vibration Modes (진동모드를 고려한 고속화차의 임계속도)

  • 이승일;최연선
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.437-445
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    • 2002
  • The development of railway vehicle and bogie involves the proper selection of design parameters not only to achieve high speed of the train but also to reduce the vibration. In this study, an analytical model of a high speed freight car is developed to find the critical speed. The high speed freight car can generate the snake motion of the lateral, rolling and yawing motion of the car body and the bogie. The numerical analysis for the equation motions with 17 degrees of freedom showed the running stability and the critical speed due to the snake motion. Also the vibration modes of the high speed freight car was calculated using ADAMS RAIL software, which showed that the critical speed have the yawing modes of the car body and the bogie.

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Analysis of the Snake motion of One High Speed Freight Car (고속화차 한량의 사행동 해석)

  • 이승일;최연선
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.193-201
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    • 2002
  • The development of railway vehicle and bogie involves the proper selection of design parameters not only to achieve high speed but also to reduce the vibration of the train. In this study an analytical model of a high speed freight car is developed to find the critical speed. The high speed freight car can generate the snake motion of the lateral and yawing motion of the car body, the bogie, and the wheelset. Numerical analysis for the nonlinear equation motions with 17 degrees of freedom showed the running stability and critical speed due to the snake motion. Also, the vibration modes of tile high speed freight car was calculated using ADAMS RAIL, which showed that the critical speed have the yawing modes of the car body and the bogie. Finally, this paper shows that the snake motion of the vehicle can be controlled with the modifications of the design parameters.

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Running Safety of High Speed Freight Bogie (고속주행용 화차대차의 주행안전성)

  • 이승일;최연선
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.116-122
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    • 2001
  • As freight traffic becomes heavier, the high speed of existing freight cars is essential, instead of the construction of a new railway. The high speed can be achieved by the modifications of freight bogie design. In this paper, an analytical model of freight bogie is developed to decide the critical speed. The dynamic responses of the analytical model are compared with the experimental data from a running test of freight bogie and showed good agreements between them. The analytical model is used to find the design of freight bogie. The parameter studies show that the reduction of wheelset mass ratio and the increase of the axle distance of freight bogie can increase the critical speed, but the primary lateral stiffness has little effects on the critical speed. And this study also shows that smaller wheel conicity deteriorates the running safety of freight car, which means that the overhauling of the wheel of freight bogie should be done regularly.

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