• 제목/요약/키워드: blow forming

검색결과 38건 처리시간 0.023초

알루미늄합금 중력금형주조용 쉘중자 가스발생량의 정량적 예측 (Quantitative Prediction of Gas Evolved by Shell Core in Permanent Mold Casting of Aluminum Alloy)

  • 김기영;이민수
    • 한국주조공학회지
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    • 제18권5호
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    • pp.481-487
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    • 1998
  • Shell sand is widely used to make a complex shape castings due to its good collapsibility. When molten metal is poured into the mold, various gases are generated by the thermal decomposition of binder in the shell core. Casting defects such as blow hole and blister come from these gases. If it is possible to predict the evolution of gas quantitatively, it may provide effective solutions for minimizing the casting defects. To examine the gas evolution by shell core quantitatively, casting experiment and calculation were carried out. Gas pressure and gas volume evolved by shell core were measured in the experiment, and temperature distribution in the shell core was obtained by heat transfer analysis. From the result above, prediction on the gas volume evolved during pouring was tried. As forming pressure of the shell core increased and forming temperature decreased, the gas evolution increased. There was a close relationship between the calculated gas volume evolved and the measured one.

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자동차용 밸브 하우징의 2 캐비티 다이캐스팅 성형해석에 관한 연구 (A Study on the Forming Analysis of the 2 Cavity Die Casting for Automobile Valve Housing)

  • 이종형;이창헌;이상영;하홍배
    • 한국기계가공학회지
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    • 제5권2호
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    • pp.27-35
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    • 2006
  • Al used in automobiles is mostly material, and according to the innovation of technique is in rapid development. Al die casting is an important field as today's trend of lightweight on automobiles. Valve housing in steering system improves driver's controling. The valve housing which is widely reliable to the most automobiles are developed this moment in our automobile industry. Therefore, they are produced by casting method which cost three times or even more expensive in production. If valve housing which is a part of steering system is produced by gravity casting, the space for manufacturing equipment will be increased, and more time and workers would be brought into service. For such reason, die casting would replace gravity casting in order to minimize cost of time, manpower, and working space. This study is the forming analysis of the 2 cavity die casting for automobile valve housing.

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초내열 합금 Inconel 718 열간 헤딩 공정에서의 조직 및 기계적 특성 변화 (Variation of microstructures and mechanical properties of hot heading process of super heat resisting alloy Inconel 718)

  • 최홍석;고대철;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1373-1378
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    • 2007
  • Metal forming ins the process changing shapes and mechanical properties of the workpiece without initial material reduction through plastic deformation. Above all, because of hot working carried out above recrystallization temperature can be generated large deformation with one blow, it can produce with forging complicated parts or heat resisting super alloy such as Inconel 718 has the worst forgeability. In this paper, we established optimal variation of hot heading precess of the Inconel 718 used in heat resisting component and evaluated mechanical properties hot worked produce. Die material is SKD61 and initial temperature is $300^{\circ}C$. Initial billet temperature and punch velocity changed, relatively. Friction coefficient is 0.3 as lubricated condition of hot working. CAE is carried out suing DEFORM software before making the tryout part, and it is manufactured 150 ton screw press with optimal condition. It is known that forming load was decreased according to decreasing punch velocity.

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Formation of globular clusters in cosmological radiation hydrodynamic simulation

  • Yi, Sukyoung K.;Kimm, Taysun
    • 천문학회보
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    • 제41권2호
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    • pp.36.1-36.1
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    • 2016
  • This is a presentation of the paper published as Kimm et al. 2016, ApJ, 823, 52. We investigate the formation of metal-poor globular clusters (GCs) at the center of two dark matter halos with $Mhalo{\sim}4{\times}107Msun$ at z>10 using cosmological radiation-hydrodynamics simulations. We find that very compact (${\leq}1$ pc) and massive (${\sim}6{\times}105Msun$) clusters form rapidly when pristine gas collapses isothermally with the aid of efficient $Ly{\alpha}$ emission during the transition from molecular-cooling halos to atomic-cooling halos. Because the local free-fall time of dense star-forming gas is very short (${\ll}1Myr$), a large fraction of the collapsed gas is turned into stars before stellar feedback processes blow out the gas and shut down star formation. Although the early stage of star formation is limited to a small region of the central star-forming disk, we find that the disk quickly fragments due to metal enrichment from supernovae. Sub-clusters formed in the fragmented clouds eventually merge with the main cluster at the center. The simulated clusters closely resemble the local GCs in mass and size but show a metallicity spread that is much wider than found in the local GCs. We discuss a role of pre-enrichment by Pop III and II stars as a potential solution to the latter issue. Although not without shortcomings, it is encouraging that a naive blind (not tuned) cosmological simulation presents a possible channel for the formation of at least some massive GCs.

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가스압력을 이용한 자유벌징에서 성형양 최대화를 위한 두께 분포 최적화 (Study of Blank Thickness Optimization in Free Bulging for Maximizing Bulged Height)

  • 유준태;윤종훈;이호성;윤성기
    • 대한기계학회논문집A
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    • 제38권8호
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    • pp.899-904
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    • 2014
  • 자유벌징에 있어서 성형 높이를 최대화하기 위하여 블랭크의 두께 분포를 최적화 하였으며, 등가정하중을 이용한 구조최적화법을 사용하였다. 두께형상은 부드러운 곡선으로 나타내기 위하여 베지어곡선을 사용하였고 제어점의 위치가 설계변수이며, 최대 변형률을 일정 값으로 제한하였다. 사용된 소재는 인코넬 718 이며 최적화된 두께분포로 가공된 블랭크를 이용한 자유벌징 시험을 수행하여 평판형 블랭크를 사용한 결과보다 22% 더 높은 성형 높이를 얻었다. 최적화결과에서 예측된 변형형상, 정점에서의 변형 경향, 두께분포가 실험에서 얻은 결과와 유사하여 최적화 과정의 유효성을 입증하였고, 최적화 결과가 실제 구현될 수 있음을 검증하였다.

리브 형상 및 개수에 따른 사각플라스틱 페트병의 강성보강에 관한 연구 (A study of Improvement of Stiffness for Plastic PET bottle with Different Geometries and Numbers of Rib)

  • 이영훈;박범진;정의철;오정길;홍석관
    • Design & Manufacturing
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    • 제17권4호
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    • pp.33-41
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    • 2023
  • Excessive use of plastic bottles contributes to a significant environmental issue due to the high volume of plastic waste generated. To address this, efforts are needed to reduce the weight of plastic bottles. However, indiscriminate weight reduction may compromise the essential rigidity required for plastic bottles. Extensive research on rib shape for pressure vessels are exists, but there is a few research of rib shapes to enhance the stiffness of plastic bottles. The following results were obtained from the analyses conducted in this study. 1) Among the rib cross-sections of square, trapezoid, and triangle, the buckling critical load of PET bottles with square-shaped ribs is improved by about 14% compared to the buckling critical load of PET bottles without ribs. 2) The buckling critical load is improved by about 18% when a square-shaped rib with an aspect ratio of 0.2 is applied, compared to the buckling critical load of the bottle without the rib. 3) When longitudinal and transverse square ribs were applied to the axial direction of the PET bottle, the buckling critical load was improved by about 32% and 58% compared to the buckling critical load of the PET bottle without ribs, respectively, indicating that applying longitudinal ribs is effective in reinforcing the stiffness of PET bottles. 4) When 14 transverse ribs were applied, the maximum improvement was about 48% compared to the buckling critical load of the plastic bottle without ribs. 5) When 3 longitudinal ribs were applied on each side, the maximum improvement was about 76% compared to the buckling critical load of the bottle without ribs. Therefore, it was concluded that for effective stiffness reinforcement of a 500ml square bottle with a thickness of 0.5mm, 3 square-shaped ribs with an aspect ratio of 0.2 should be applied in the longitudinal direction relative to the axial direction of the bottle.

Dual effects of ram pressure on star formation in multiphase disk galaxies with strong stellar feedback

  • Lee, Jaehyun;Kimm, Taysun;Katz, Harley;Rosdahl, Joakim;Devriendt, Julien;Slyz, Andrianne
    • 천문학회보
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    • 제46권1호
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    • pp.28.2-28.2
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    • 2021
  • We investigate the impact of ram pressure stripping due to the intracluster medium (ICM) on star-forming disk galaxies with a multiphase interstellar medium maintained by strong stellar feedback. We carry out radiation-hydrodynamic simulations of an isolated disk galaxy embedded in a 1011 M⦿ dark matter halo with various ICM winds mimicking the cluster outskirts (moderate) and the central environment (strong). We find that both star formation quenching and triggering occur in ram pressure-stripped galaxies, depending on the strength of the winds. HI and H2 in the outer galactic disk are significantly stripped in the presence of moderate winds, whereas turbulent pressure provides support against ram pressure in the central region, where star formation is active. Moderate ICM winds facilitate gas collapse, increasing the total star formation rates by ~40% when the wind is oriented face-on or by ~80% when it is edge-on. In contrast, strong winds rapidly blow away neutral and molecular hydrogen gas from the galaxy, suppressing star formation by a factor of 2 within ~200 Myr. Dense gas clumps with nH≳10 M⦿ pc-2 are easily identified in extraplanar regions, but no significant young stellar populations are found in such clumps. In our attempts to enhance radiative cooling by adopting a colder ICM of T=106K only a few additional stars are formed in the tail region, even if the amount of newly cooled gas increases by an order of magnitude.

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페라이트 기둥 삽입형 전파흡수체의 광대역 설계에 관한 연구 (A Study on Broad-Band Design of Electromagnetic Wave Absorber in Ferrite Cylinder Insertion Type)

  • 이창우;김동일
    • 한국항해학회지
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    • 제23권1호
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    • pp.23-28
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    • 1999
  • With a rapid progress in electronic industry we enjoy various conveniences of life. As many kinds of information equipments are supplied even to most of individuals as to be called an information society, we are exchanging much information with one another surprisingly. Consequently the occupation density of microwave frequency band is highly increased, and electromagnetic environment is getting more seriously bad. It often gives fatal blow to even human life and thus becomes serious social problems. Electromagnetic wave absorbers for anechoic chamber are needed to broaden the effective frequency bandwidth, reduce the thickness, and decrease the weight. There are various absorbers proposed for the above conditions, but they could not decisively solve it the alone requirements. The Electromagnetic wave absorber made by a conventional ferrite tile has, for example, broadened the useful frequency bandwidth by the way of forming air layer(practically use urethane foam, etc.) on the ferrite tile. Therefore, an air layer is formed between a reflection plate and a sintered Ni-Zn ferrite tile of 7 mm in thickness, which has reflectivity less than -20 dB from 30 MHz to 400 MHz in bandwidth. Accordingly, in this paper, a broadened electromagnetic wave absorber are designed, which has the reflection characteristics less than -20 dB from 30 MHz to 6,000 MHz in the bandwidth. Then we achieved the goal by design the inserting square Ferrite Cylinders with the thickness less than 17.5 mm on existing grid type Ferrite absorber. The purpose of this research is on the development of very wide-band electromagnetic absorber for a universal anechoic chamber for measuring radiated electromagnetic wave or immunity of electronic equipments, GTEM-cell, wall material for preventing TV ghost, etc.

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