• 산업경영시스템학회지
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• 제30권2호
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• pp.8-14
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• 2007

The powder blasting process has become an important machining technique for the cost effective fabrication of micro devices. This process is similar to sand blasting, and effectively removes hard and brittle materials. A large number of investigations on the abrasive jet machining with such output parameters as material removal rate, penetration and surface roughness have been carried out and reported by various authors. To achieve higher surface roughness, to increase material removal rate and to identify the influence of blasting parameters on the output parameters, we use the taguchi method which is one of the design methods of experiments. We can select process parameters to optimize the blasting process of glass. Experimental results indicate that the taguchi method is useful as a robust design methodology for the powder blasting process.

• 한국기계가공학회지
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• 제12권1호
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• pp.22-27
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• 2013

A shot blasting process is to improve the surface quality of stainless steels. The process is similar to a well-known shot peening that is used to strengthen the surface via the residual stress. In the shot blasting process, it is important to decide many parameters, such as the size, incident angle and velocity of shot balls, to effectively get rid of the iron oxide on the surface of stainless steels. In this study, the simulation of the shot blasting process is carried out by a finite element software, which can help to find out the optimal design parameters to cause the delamination of the iron oxide from the stainless steel substrate. The results obtained are also compared to those of the discrete element method to verify them.

• 한국기계가공학회지
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• 제8권4호
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• pp.14-19
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• 2009

Micro fluid channels are machined on quartz glass using powder blasting, and the machining characteristics of the channels are experimentally evaluated. The powder blasting process parameters such as injection pressure, abrasive particle size and density, stand-off distance, number of nozzle scanning, and shape/size of the required patterns affect machining results. In this study, the influence of the number of nozzle scanning, abrasive particle size, and blasting pressure on the formation of micro channels is investigated. Machined shapes and surface roughness are measured, and the results are discussed. Through the experiments and analysis, LOC are ettectinely machined on quartz glass using powder blasting.

• 화약ㆍ발파
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• 제31권2호
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• pp.32-39
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• 2013

일반적으로 장공발파 방법은 과거 대규모 채탄막장이나 댐 기초굴착, 광산 등에서 행하여져 왔으나, 최근 우리나라에서 신설되는 토목터널에서 시공 효율성 및 경제성을 목적으로 많이 실시되고 있다. 고속국도제 600호선 부산외곽 고속도로 ${\bigcirc}$공구 또한 총연장 약 8km의 4차선 대단면 도로 터널로서 Type I, II, 4.4m 장공발파를 실시하는 현장이다. 그러나 당 현장에서는 발파 후 굴진율이 약 75%에 그쳐 발파 후속작업 시간에 영향을 미치게 되고 그로 인하여 전체 작업공정 시간이 증가하여 계획된 굴진을 못하는 현상이 자주 발생되었다. 본 논문에서는 당 현장에서 위 문제를 극복하기 위하여 실시된 장공발파 공법 중 천공경과 가장 밀장전 할 수 있는 ${\phi}36mm$폭약을 적용하여 굴진효율을 향상시키고 작업공정 시간을 단축시킨 사례를 소개하고자 한다.

• 터널과지하공간
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• 제19권4호
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• pp.366-372
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• 2009

최근, 암반발파에서 평활한 파단면과 굴착손상영역을 제어하기 위한 목적으로 전자지발뇌관 및 노치장약공 등을 이용한 제어발파기술들이 개발되어 오고 있다. 본 연구에서는 날개형 노치 장약공을 이용한 SB발파에서 암반 내 파괴과정을 모사하여 파단면과 암반손상제어에 미치는 영향인자에 대하여 고찰하였다. 최종적으로 장약공 노치의 파단면 제어효과에 관한 수치해석적 고찰을 날개형 노치장약공과 전자뇌관을 이용한 새로운 SB발파법으로, ED-Notch SB발파법(Elerectronic Detonator Notched Charge Hole Smooth Blasting Method)을 제안하였다.

• 한국기계가공학회지
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• 제19권11호
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• pp.64-69
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• 2020

To determine the effective factors for microparticle blasting with precise sequence position control in the x-axis and y-axis directions, we conducted a statistical experimental analysis of blasted square shapes by considering five condition factors. The control input and output were operated simultaneously by rotation-linear motion conversion and fine particles were blasted onto the aluminum specimen by precise position control driving using multiple execution codes. The micro-driving device used for processing was capable of microparticle blasting and of controlling the system through contact with a limit sensor at high speed and a two-degree-of-freedom driving mechanism. Our experiments were conducted on 1,050 specimens of pure aluminum (containing <1% of other elements). The effects of several factors (e.g., particle and nozzle diameters, blasting pressure, and federate and blasting cycle numbers) on the surface roughness and blasted surface's depth were verified through a statistical experimental analysis by applying the dispersion analysis method. This statistical analysis revealed that the nozzle diameter, the blasting pressure, and the blasting cycle number were the dominant factors.

• Design & Manufacturing
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• 제14권1호
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• pp.36-41
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• 2020

Recently, due to the development of MEMS technology, researches for the production of effective micro structures and shapes have been actively conducted. However, the process technology based on chemical etching has a number of problems such as environmental pollution and time problems due to multi-process. Various processes to cope with this process are being studied, and one of the mechanical etching processes is the powder blasting process. This process is a method of spraying fine particles, which has the advantage of being an effective process in manufacturing hard brittle materials. However, it is also a process that adversely affects the material surface roughness and material properties due to the impact of the injection of fine particles. In this study, after fabricating micro-channels in fused silica glass with excellent optical properties among the hard brittle materials, we used the nano indentation system to analyze the micro parts using nano-particles as well as machinability and surface roughness analysis of the processed surface. The analysis was performed for the effective processing of powder blasting.

• 터널과지하공간
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• 제14권2호
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• pp.121-132
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• 2004

SB 발파에서 지발뇌관의 기폭초시 오차가 암반파괴 과정에 미치는 영향을 고찰하기 위해 기하조건이 다른 발파모델에 순발뇌관, 전자뇌관 그리고 DS뇌관의 기폭초시 오차를 고려하여 SB 발파에서의 암석파괴과정 해석을 수행하였다. 또한 전자 및 DS지발뇌관을 사용한 SB발파의 발파효과와 영향인자를 고찰하기 위해서 해석결과를 통계적으로 분석하였다.

• 한국기계가공학회지
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• 제16권2호
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• pp.135-141
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• 2017

An experimental study of micro blasting for a rotating aluminum rod was conducted through the statistical analysis of ANOVA to obtain the effect of blasting conditions. The rotating equipment was designed and constructed with forward and backward moving for helical blasting, but rotation was used in this study. The blasting condition factors were the type of abrasive particle, nozzle diameter, pressure, standoff distance, injection time, etc. The width of the surface, the maximum depth of the sprayed surface, and ANOVA were analyzed by statistical analysis. The results showed that the contributions of the main factors were pressure, nozzle diameter, and injection particle.

• 화약ㆍ발파
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• 제23권3호
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• pp.43-56
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• 2005

폭속은 화약에서 폭굉의 전파속도이다. 화약의 폭굉 속도는 발파 환경이나 시험 조건 하에서 제품의 성능과 관련된 주요한 변수로 사용되고 있다. 또한 발파현장이나 시험장에서 가장 용이하게 측정할 수 있는 화약의 특성치이며 또한 정확한 수치로 측정 할 수 있어 품질 평가 도구로 사용되고 있다. 이 논문에서는 발파에 있어서 폭속과의 관련성을 논의 및 분석한다. 발파 기술자에게 유용하게 사용 될 수 있도록 폭속과 발파 공정 관의 관련성을 정밀히 검토해보았다. 그러나 폭속과 폭약의 품질, 효율성과는 직접 관련이 없는 것으로 나타났다.