• Title/Summary/Keyword: blasting process

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A Study on the Optimization for the Blasting Process of Glass by Taguchi Method (다구찌 기법을 이용한 유리소재의 블라스팅 가공공정의 최적화에 관한 연구)

  • Yoo, Woo-Sik;Jin, Quan-Qia;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.2
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    • pp.8-14
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    • 2007
  • The powder blasting process has become an important machining technique for the cost effective fabrication of micro devices. This process is similar to sand blasting, and effectively removes hard and brittle materials. A large number of investigations on the abrasive jet machining with such output parameters as material removal rate, penetration and surface roughness have been carried out and reported by various authors. To achieve higher surface roughness, to increase material removal rate and to identify the influence of blasting parameters on the output parameters, we use the taguchi method which is one of the design methods of experiments. We can select process parameters to optimize the blasting process of glass. Experimental results indicate that the taguchi method is useful as a robust design methodology for the powder blasting process.

Finite Element Analysis for Shot Blasting Process Optimization of Stainless Steel (유한요소해석을 이용한 스테인리스 스틸의 쇼트 블라스팅 공정 최적화)

  • Song, Seung Youp;Park, Junyoung;Kim, Jun-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.22-27
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    • 2013
  • A shot blasting process is to improve the surface quality of stainless steels. The process is similar to a well-known shot peening that is used to strengthen the surface via the residual stress. In the shot blasting process, it is important to decide many parameters, such as the size, incident angle and velocity of shot balls, to effectively get rid of the iron oxide on the surface of stainless steels. In this study, the simulation of the shot blasting process is carried out by a finite element software, which can help to find out the optimal design parameters to cause the delamination of the iron oxide from the stainless steel substrate. The results obtained are also compared to those of the discrete element method to verify them.

Fabrication of lab-on-a-chip on quartz glass using powder blasting (파우더 블라스팅을 이용한 Quartz Glass의 Lab-on-a-chip 성형)

  • Jang, Ho-su;Park, Dong-sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.14-19
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    • 2009
  • Micro fluid channels are machined on quartz glass using powder blasting, and the machining characteristics of the channels are experimentally evaluated. The powder blasting process parameters such as injection pressure, abrasive particle size and density, stand-off distance, number of nozzle scanning, and shape/size of the required patterns affect machining results. In this study, the influence of the number of nozzle scanning, abrasive particle size, and blasting pressure on the formation of micro channels is investigated. Machined shapes and surface roughness are measured, and the results are discussed. Through the experiments and analysis, LOC are ettectinely machined on quartz glass using powder blasting.

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Case Study for the Improvement of Tunnel Advance Rate & the Time Reduction of Working Process in Long Hole Blasting About Tunnel Excavation (터널 장공발파에서 굴진율 개선 및 작업공정 시간 단축 사례)

  • Kim, Hee-Do;Lee, Jun-Won;Lee, Ha-Young
    • Explosives and Blasting
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    • v.31 no.2
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    • pp.32-39
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    • 2013
  • Generally, The way of long hole blasting is carried out in coal-face, basic excavation for dam, mine etc. Recently, this long hole blasting has been implemented in civil engineering for efficiency & economic feasibility. National express no.600 of Pusan outer high-express ${\bigcirc}$ construction site with four lanes of the length of 8km was also a site applied by long hole blasting. But After blasting, tunnel advance rate is less than 75%. As a result of that, Follow-up working time is influenced. Thereby, The total of working process is significantly so increased that planned excavation cannot be implemented many times. For not only improve excavation rate but reduce working process time in job site, we introduce blasting case which apply the ${\phi}36mm$ explosive suited for high desity of charging among long hole blasting in order to overcome mentioned problem.

Study on the Precise Controlling of Fracture Plane in Smooth Blasting Method (SB발파에서 파단면 제어의 고도화에 관한 연구)

  • Cho, Sang-Ho;Jeong, Yun-Young;Kim, Kwang-Yum;Kaneko, Katsuhiko
    • Tunnel and Underground Space
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    • v.19 no.4
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    • pp.366-372
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    • 2009
  • Recently, in order to achieve smooth fracture plane and minimize the excavation damage zone in rock blasting, controlled blasting methods which utilize new technologies such as electronic delay detonator (EDD) and a notched charge hole have been suggested. In this study, smooth blastings utilizing three wing type notched charge holes are simulated to investigate the influence of explosive initial density on the resultant fracture plane and damage zone using dynamic fracture process analysis (DFPA) code. Finally, based on the dynamic fracture process analyses, novel smooth blasting method, ED-Notch SB (Electronic Detonator Notched Charge Hole Smooth Blasting) is suggested.

Selection of Main Factors by Experimental Analysis for Profile Blast Machining Based on Microparticle Blasting Equipment with a Two-Axis Sequence Control Stage (2축 시퀀스 제어 스테이지와 미세입자 분사장치에 의한 형상 분사가공시 실험계획법에 의한 주요인자 검출)

  • Hwang, Chul-Woong;Lee, Sea-Han;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.64-69
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    • 2020
  • To determine the effective factors for microparticle blasting with precise sequence position control in the x-axis and y-axis directions, we conducted a statistical experimental analysis of blasted square shapes by considering five condition factors. The control input and output were operated simultaneously by rotation-linear motion conversion and fine particles were blasted onto the aluminum specimen by precise position control driving using multiple execution codes. The micro-driving device used for processing was capable of microparticle blasting and of controlling the system through contact with a limit sensor at high speed and a two-degree-of-freedom driving mechanism. Our experiments were conducted on 1,050 specimens of pure aluminum (containing <1% of other elements). The effects of several factors (e.g., particle and nozzle diameters, blasting pressure, and federate and blasting cycle numbers) on the surface roughness and blasted surface's depth were verified through a statistical experimental analysis by applying the dispersion analysis method. This statistical analysis revealed that the nozzle diameter, the blasting pressure, and the blasting cycle number were the dominant factors.

Evaluation of micro-channel characteristics of fused silica glass using powder blasting (Powder blasting을 이용한 Fused silica glass의 마이크로 채널 가공 및 특성 평가에 관한 연구)

  • Lee, Jung-Won;Kim, Tae-Min;Shin, Bong-Cheol
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.36-41
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    • 2020
  • Recently, due to the development of MEMS technology, researches for the production of effective micro structures and shapes have been actively conducted. However, the process technology based on chemical etching has a number of problems such as environmental pollution and time problems due to multi-process. Various processes to cope with this process are being studied, and one of the mechanical etching processes is the powder blasting process. This process is a method of spraying fine particles, which has the advantage of being an effective process in manufacturing hard brittle materials. However, it is also a process that adversely affects the material surface roughness and material properties due to the impact of the injection of fine particles. In this study, after fabricating micro-channels in fused silica glass with excellent optical properties among the hard brittle materials, we used the nano indentation system to analyze the micro parts using nano-particles as well as machinability and surface roughness analysis of the processed surface. The analysis was performed for the effective processing of powder blasting.

Influence of the Initiation Error of the Delay Detonator on the Rock Fracture Process in Smooth Blasting (SB발파에서 지발뇌관의 기폭초시오차가 암반파괴과정에 미치는 영향)

  • 조상호;양형식;금자승비고
    • Tunnel and Underground Space
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    • v.14 no.2
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    • pp.121-132
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    • 2004
  • Dynamic fracture processes of rock were analyzed to investigate the influence of the initiation error of the delay detonator in smooth blasting. The analysis models for the smooth blasting considered two blast geometries with three charge holes, and the simultaneous initiations without initiation error, with the initiation error of electronic delay detonator and with the initiation error of pyrotechnically delay detonator(DS detonator) were applied to the charge holes. In order to examine the effect of electronic and DS initiation detonator on the smooth blasting, the fracture process results were analyzed statistically.

A Statistical Study on the Blasting Conditions when Micro Blasting for Rotating Aluminum Rod (회전하는 알루미늄 환봉의 미세입자 분사가공시 통계적 방법에 의한 분사조건에 대한 연구)

  • Kwon, Dae Kyu;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.135-141
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    • 2017
  • An experimental study of micro blasting for a rotating aluminum rod was conducted through the statistical analysis of ANOVA to obtain the effect of blasting conditions. The rotating equipment was designed and constructed with forward and backward moving for helical blasting, but rotation was used in this study. The blasting condition factors were the type of abrasive particle, nozzle diameter, pressure, standoff distance, injection time, etc. The width of the surface, the maximum depth of the sprayed surface, and ANOVA were analyzed by statistical analysis. The results showed that the contributions of the main factors were pressure, nozzle diameter, and injection particle.

The Influence of the Detonation Velocity of Explosive in Blasting (화약의 폭속이 발파에 미치는 영향 검토)

  • Lee Seung-Chan
    • Explosives and Blasting
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    • v.23 no.3
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    • pp.43-56
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    • 2005
  • The defoliation velocity is tile rate of propagation of a detonation in an explosive. An explosive's velocity of defoliation(VOD) can be used to indicate a number of important characteristics regarding the product's performance under specific field and test conditions. Also, it is useful quality monitoring technique and call be measured accurately and easily at borehole and testing sites. This paper discusses the relevance of the detonation velocity of explosives in blasting. Attempts were made to classify detonation velocities and offer an interpretation of blasting process which will be useful to blasting engineers. But it was found that there is not necessarily a direct relationship between defoliation velocity and explosive quality or efficiency.