• 제목/요약/키워드: blade design

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균일 화상 품질 구현을 위한 닥터 블레이드 접촉압력 근사모델링 (Approximate Modeling of Doctor Blade Contact Pressure for Realization of Uniform Image Quality)

  • 최하영;박승찬;이종수
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.241-247
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    • 2013
  • The doctor blade is equipped in a toner cartridge and is a device to maintain the uniform thickness of a toner by controlling the pressure on the developing roller. The contact pressure between the developing roller and the doctor blade is one of the significant factors for image quality and durability of toner cartridge. The purpose of this study is to develop approximation model in order to minimize the time and cost which are needed much required in making optimal design of the doctor blade. Central composite design was used for the design of experiment and response surface design was used for approximation. The data for contact pressure were acquired through finite element analysis and data of image density and toner weight were acquired through experiment. The approximation model developed in this study has presented very high fitness.

In-house 코드 POSEIDON을 이용한 5kW급 수평축 풍력발전용 로터 블레이드 형상설계 (Design of 5kW-class Horizontal Axis Wind Turbine using In-house Code POSEIDON)

  • 김기평;김일수;최영도;이영호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.492-492
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    • 2009
  • Nowadays in Republic of Korea, there is no distinct reference for the related design technology of rotor blade of wind turbine. Therefore the optimum design and evaluation of performance is carried out with foreign commercial code softwares. This paper shows in-house code software that evaluates the aerodynamic design of wind turbine rotor blade using blade element-momentum theory (BEMT) and processes that is applied through various aerodynamics theories such as momentum theory, blade element theory, prandtl's tip loss theory and strip theory. This paper presents the results of the numerical analysis such as distribution of aerodynamic properties and performance curves using in-house code POSEIDON.

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Multi-MW급 풍력발전용 블레이드 설계에 관한 연구 Part I : 공력-구조 설계 및 통합하중해석 (Multi-MW Class Wind Turbine Blade Design Part I : Aero-Structure Design and Integrated Load Analysis)

  • 김범석
    • 대한기계학회논문집B
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    • 제38권4호
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    • pp.289-309
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    • 2014
  • 풍력터빈 블레이드는 바람의 운동에너지를 기계적 에너지로 변환하는 장치로써 풍력발전시스템의 출력성능, 에너지변환효율, 하중 및 동적 안정성에 영향을 미칠 수 있기 때문에 주요부품으로 분류된다. 따라서 최적의 블레이드 설계결과를 얻기 위해서는 시스템 특성이 고려된 공력-구조 통합설계가 중요하다. 본 연구에서는 풍력터빈 시스템과의 상호작용이 고려된 블레이드 설계절차를 제안하였고, 2 MW 급 블레이드(KR40.1b)의 공력-구조 통합 설계결과를 제시하였다. 또한 전술한 바와 같이 로터 블레이드에 작용하는 극한하중 및 피로하중은 시스템 운전조건에 따라 가변적이므로 시스템통합하중해석을 위한 2 MW 풍력발전시스템 모델링을 수행하였으며, IEC 61400-1 및 (사)한국선급의 풍력발전기술기준에 따라 수행된 하중해석결과를 제시하였다.

모터 그레이더 평탄작업용 블레이드의 설계개선을 위한 개별요소법 해석 (Discrete element analysis for design modification of leveling blade on motor grader vehicle)

  • 송창헌;오주영;조정우;김문규;석정호
    • 한국터널지하공간학회 논문집
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    • 제23권6호
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    • pp.423-438
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    • 2021
  • 모터 그레이더의 블레이드는 도로공사시 골재를 산포하고 평탄화하는 역할을 수행한다. 본 연구는 그레이더의 작업효율을 향상시키기 위하여 블레이드 부품의 설계개선 연구를 진행하였다. 블레이드와 골재 입자의 접촉, 절삭, 산포 과정을 모사하기 위하여 동해석 코드에 개별요소법을 도입하여 전산해석 모델을 수립하였다. 블레이드 설계인자를 4가지 선별한 후 작업 시나리오를 수립하였다. 실험계획의 직교배열을 통해 각 인자의 수준조합별 9개 모델에 대해 평탄화 작업에 대한 동해석을 수행하고, 각 설계인자의 영향도를 분석하였다. 이후 유의한 인자를 분산분석을 통해 선별하여 최적화기법으로 점진적 반응표면법을 적용하였다. 최종적으로 블레이드의 작업 효율성을 향상시킬 수 있도록 설계인자의 최적값을 제안하였다.

Adaptive location of repaired blade for multi-axis milling

  • Wu, Baohai;Wang, Jian;Zhang, Ying;Luo, Ming
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.261-267
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    • 2015
  • Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

Design of a Pump-Turbine Based on the 3D Inverse Design Method

  • Chen, Chengcheng;Zhu, Baoshan;Singh, Patrick Mark;Choi, Young-Do
    • 한국유체기계학회 논문집
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    • 제18권1호
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    • pp.20-28
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    • 2015
  • The pump-turbine impeller is the key component of pumped storage power plant. Current design methods of pump-turbine impeller are private and protected from public viewing. Generally, the design proceeds in two steps: the initial hydraulic design and optimization design to achieve a balanced performance between pump mode and turbine mode. In this study, the 3D inverse design method is used for the initial hydraulic impeller design. However, due to the special demand of high performance in both pump and reverse mode, the design method is insufficient. This study is carried out by modifying the geometrical parameters of the blade which have great influence and need special consideration in obtaining the high performance on the both modes, such as blade shape type at low pressure side (inlet of pump mode, outlet of turbine mode) and the blade lean at blade high pressure side (outlet of pump mode, inlet of turbine mode). The influence of the geometrical parameters on the performance characteristic is evaluated by CFD analysis which presents the efficiency and internal flow results. After these investigations of the geometrical parameters, the criteria of designing pump-turbine impeller blade low and high sides shape is achieved.

서남권 도서지역에 적합한 1kW급 수평축 풍력터빈 로터 블레이드 설계 및 유동해석 (Design and Flow Analysis on the 1kW Class Horizontal Axis Wind Turbine Rotor Blade for Use in Southwest Islands Region)

  • 이준용;최낙준;윤한용;최영도
    • 한국유체기계학회 논문집
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    • 제15권3호
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    • pp.5-11
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    • 2012
  • This study is to develop a 1kW-class horizontal axis wind turbine(HAWT) rotor blade which will be applicable to relatively low wind speed regions in southwest islands in Korea. Shape design of 1kW-class small wind turbine rotor blade is carried out using a blade profile with relatively high lift to drag ratio by blade element momentum theory(BEMT). Aerodynamic analysis on the newly designed rotor blade is performed with the variation of tip speed ratio. Power coefficient and pressure coefficient of the designed rotor blade are investigated according to tip speed ratio.

헬리콥터 힌지없는 로터 시스템용 패들형 축소 복합재료 블레이드 구조 설계 및 제작 (A Structural Design and Manufacture of Paddle type Small-scaled Composite Blade for Hingeless Rotor System of Helicopter)

  • 김덕관;홍단비;이명규;주진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.220-223
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    • 2002
  • This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.

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헬리콥터 관절형 로터 시스템용 마하 축소 복합재료 블레이드 개발 (Development of Mach Small-scaled Composite Blade for Helicopter Articulated Rotor System)

  • 김덕관;송근웅;김준호;주진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.57-60
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    • 2003
  • This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.

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750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구 (Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade)

  • 공창덕;정종철
    • 한국추진공학회지
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    • 제4권1호
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    • pp.22-29
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    • 2000
  • 본 연구에서는 750㎾급 수평축 풍력발전용 복합재 회전날개를 설계, 제작하여 구조시험을 수행하였다. 시험시 발생된 후연부위의 국부좌굴과 날개 끝 부위에서 과도하게 증가하는 처짐문제를 해결하기 위하여 개선설계를 수행하였다. 설계개선 내용으로는 스파의 두께를 점차적으로 변화시켜 과도한 처짐을 감소시켰으며, 웨브의 길이를 연장하여 국부좌굴현상을 방지하도록 하였다 개선설계결과는 유한요소해석을 수행하였으며 회전날개 구조의 안전성 및 안정성이 확인되었다.

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