• Title/Summary/Keyword: bearing geometry

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Determination of Shoulder Height for Ball Bearing using Contact Analysis (접촉해석을 이용한 볼 베어링의 Shoulder Height 결정)

  • Kim Tae-Wan;Cho Yong-Joo;Yoon Ki-Chan;Park Chang-Nam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.377-383
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    • 2003
  • In this study, the methodology for determination of shoulder height in the internal shape design of ball bearing using 3D contact analysis is proposed. The quasi-static analysis of a ball bearing was performed to calculate the distribution of applied contact load and angles among the rolling elements. From each rolling element loads and the contact geometry between ball and inner/outer raceway, 3D contact analyses using influence function are conducted. These methodology is applied to HDD ball bearing. The critical axial load and the critical shoulder height which are not affected by edge in the present shoulder height is calculated. The proposed methodology may be applied to other rolling element bearing for the purpose of reducing the material cost and improving the efficiency of the bearing design process.

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Theoretical Analysis of Water Hydrostatic Journal Bearings (물 정수압 저널 베어링의 이론적 해석)

  • Park, Seong-Hwan;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.71-76
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    • 2011
  • In this study, the nondimensional load capacity of water hydrodynamic journal bearings is calculated. A generalized coordinate formulation is applied to handle the complexity of bearing geometry. A window-based analysis program is developed to analysis the cylindrical hydrostatic bearings. Load capacities are calculated according to some design parameters such as clearance, diameter of orifice, size of recesses and temperature. The results are presented and discussed.

An Optimum Design of the Compressor Wheel and the Rotor-Bearing System of a Two-Stage Compressor (이단 압축기의 임펠러 및 시스템에 대한 최적설계)

  • Lee, Yong-Bok;Kim, Jong-Rip;Choi, Dong-Hoon;Kim, Kwang-Ho;Kim, Chang-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.129-134
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    • 2001
  • The paper presents the optimal design of a oil-free two-stage compressor, which is driven by 75 kW motor at an operating speed of 39,000 rpm, and the pressure ratio of which is up to 4. First, an attempt is made to obtain the optimal design of a bump bearing which supports a compressor rotor. Second, bump bearings and shaft are considered simultaneously, and the weighted sum of rotor weight and frictional torque is minimized. Finally, the optimal geometry of compressor wheel is considered. The mean efficiency and the - minimum efficiency are maximized respectively. The results presented in this paper provide important design information necessary to reduce the energy loss.

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A Study on the Performances of Hydrodynamic Air Lubricated Thrust Bearings of Several Types (여러가지 형식의 동압 공기 윤활 스러스트 베어링의 성능에 대한 연구)

  • Kang, Ji-Hoon;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.364-370
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    • 2002
  • In this paper, numerical analyses were undertaken to calculate the static and dynamic performances of step-pocket, inward pumping spiral grooved, outward pumping spiral grooved and herringbone grooved bearings. For each bearing, optimal values for various design parameters were obtained to maximize the load capacity and the stiffness and bearing performances were calculated. The optimized performances of these bearings were compared to conclude that the performance of step-pocket bearing is better than the other bearings.

A Study on Transfer Process Design on Hot Forging of Bearing Hub (베어링 허브의 트랜스퍼 열간 단조 공정 설계에 관한 연구)

  • Byun H.S.;Kim B.M.;Ko D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.993-996
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    • 2005
  • This paper is concerned with transfer process on hot forging of bearing hub. Workers on hot forging have difficulty in working by high temperature and weight workpiece. And In conventional got forging of bearing hub, the material wasted to the flash accounts approximately 10% of the original workpiece. It is need manufacture automation and reduce the cost of forged products. Surface treatment of die and lubricant are investigated from experiment and FE-simulation for analysis of forming simulation. In order to hot forging process design considered flash thickness and blocker geometry and initial temperature of die and billet. This transfer process gave comparatively good results compared with actual products.

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A Computational Investigation on Airflow Structures Inside a Ball Bearing at High-Speed Rotation (고속 회전하는 볼베어링 내 공기 유동구조 수치해석 연구)

  • Kim, Dong-Joo;Oh, Il-Suk;Hong, Seong-Wook;Kim, Kyoung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.745-750
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    • 2011
  • In a hope to better understand the flow and convective heat transfer characteristics inside a ball bearing, air flow between the rolling elements and raceways at high speed bearing rotation is numerically investigated using a simplified inner geometry of bearing and a CFD technique. Flow simulation results reveal the pressure distribution of airflow and the shear stress distribution on the ball surface, of which nonuniformity becomes significant with the increasing rotational speed. Also, the local point of maximum shear stress coincides with the stagnation flow area on the surface of rolling elements. A complex pattern of three-dimensional vortex structures is found in the air flow due to the relative motion of bearing elements and three different types of vortex pairs exist around the rotating and orbiting rolling elements.

Estimation of bearing error of line array sonar system caused by bottom bounced path (해저면 반사신호의 선 배열 소나 방위 오차 해석)

  • Oh, Raegeun;Gu, Bon-Sung;Kim, Sunhyo;Song, Taek-Lyul;Choi, Jee Woong;Son, Su-Uk;Kim, Won-Ki;Bae, Ho Seuk
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.6
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    • pp.412-421
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    • 2018
  • The Line array sonar consisting of several hydrophones increases array gain and improves the performance for detecting the direction of the target compared to single hydrophone. However, line array sonar produces the bearing error that makes it difficult to determine the bearing of incoming source signal due to the relation between bearing angle of target and vertical angle of multipath signals. Vertical angles of multipath are varied with the geometry of receiver and target and various underwater environments, therefore it is necessary to consider the bearing error to estimate accurately the bearing of the target. In this study, acoustic modelling was performed to understand the effect of multipath signals on the target signal. The errors of bearing angle estimated from the bottom bounced signals are calculated with several environment. In addition, the expected bearing line, as a function of source-receiver range, compensated for the bearing error is predicted from the estimated bearing angle.

Ultimate bearing capacity of conical shell foundations

  • Colmenares, J.E.;Kang, So-Ra;Shin, Young-Jin;Shin, Jong-Ho
    • Structural Engineering and Mechanics
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    • v.52 no.3
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    • pp.507-523
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    • 2014
  • Shell foundations have been employed as an alternative for the conventional flat shallow foundations and have proven to provide economical advantage. They have shown considerably improved performance in terms of ultimate capacity and settlement characteristics. However, despite conical shell foundations are frequently used in industry, the theoretical solutions for bearing capacity of these footings are available for only triangular shell strip foundations. The benefits in design aspects can be achieved through theoretical solutions considering shell geometry. The engineering behavior of a conical shell foundation on mixed soils was investigated experimentally and theoretically in this study. The failure mechanism was obtained by conducting laboratory model tests. Based on that, the theoretical solution of bearing capacity was developed and validated with experimental results, in terms of the internal angle of the cone. In comparison to the circular flat foundation, the results show 15% increase of ultimate load and 51% decrease of settlement at an angle of intersection of $120^{\circ}$. Based on the results, the design chart of modified bearing capacity coefficients for conical shell foundation is proposed.

Journal Bearing Design Retrofit for Process Large Motor-Generator - Part I : Bearing Performance Analysis (프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part I : 베어링 성능해석)

  • Lee, An Sung
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.197-202
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    • 2012
  • In this study, with the purpose of fundamentally improving the unbalance response vibration of a large PRT motor-generator rotor by design, a performance improvement design analysis is carried-out by retrofitting tilting pad bearings, replacing the plain partial journal bearings that were originally applied for operation at a rated speed of 1,800 rpm. In this process, a goal of the design analysis is to obtain a design solution for maximizing the direct stiffness of the bearings while satisfying the key basic lubrication performance requirements such as the minimum lift-off speed and maximum oil-film temperature. The results show that with a careful design application of tilting pad journal bearings for operation at such a relatively low speed of 1,800 rpm, direct stiffness increment of the bearings by about two times can be effectively achieved. Prevention of pad unloading is also considered in the analysis. Moreover, the designs of elliptical and offset half journal bearings are also analyzed and reviewed.

Optimum Shoulder Height Design using Non-dimensional Shape Variables of Ball Bearing (볼 베어링의 무차원 형상변수를 이용한 최적 턱 높이 설계)

  • Choi, DongChul;Kim, TaeWan
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.37-43
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    • 2019
  • This paper presents an optimization method to determine the shoulder height of an angular contact ball bearing by 3D contact analysis using nondimensional-shaped variables. The load analysis of the ball bearing is performed to calculate the internal load distributions and contact angles of each rolling element. From the results of bearing load analysis and the contact geometry between the ball and inner/outer raceway, 3D contact analyses using influence function are conducted. The nondimensional shoulder height and nondimensional load are defined to give the generalized results. The relationship between the shoulder height and radius of curvature of the shoulder under various loading conditions is investigated in order to propose a design method for the two design parameters. Using nondimensional parameters, the critical shoulder heights are optimized with loads, contact angles, and conformity ratios. We also develop contour maps of the critical shoulder height as functions of internal loads and contact angles for the different contact angles using nondimensional parameters. The results show that the dimensionless shoulder height increased as the contact angle and dimensionless load increased. Conversely, when the conformity ratio increased, the critical shoulder height decreased. Therefore, if the contact angle is reduced and the conformity ratio is increased within the allowable range, it will be an efficient design to reduce the shoulder height of ball bearings.