• Title/Summary/Keyword: batch processing

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Energy Consumption Analysis of Batch Type Heating Process for Energy Savings in Food Processing Plants (식품가공공장의 에너지 절감을 위한 batch식 가열 공정 에너지 소비 분석 : 사례 연구)

  • Chae-Eun Yeo;Woo-jin Cho;Jae-Hoi Gu;Chae-Young Lim
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.817-823
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    • 2023
  • Manufacturing plants face the challenge of reducing energy use in response to climate change. Reducing energy consumption can be seen as one of the most important issues, such as reducing production costs and improving efficiency. Among manufacturing industries, the increase in energy consumption in the food industry is gradually increasing along with the improvement of the standard of living and the increase in population. In order to save energy in food processing plants, it is important to identify and analyze energy consumption characteristics in energy-consuming processes. Prior to this, it is necessary to monitor and analyze existing energy consumption to derive reduction measures. In this study, a small and medium-sized food processing plant producing processed meat products was used as a case study to identify and analyze the energy consumption structure at typical cycle/stage level of the batch heating process. From this, we tried to establish realistic and quantitative goals that can be obtained under individual process operating conditions. The results of this study will be used as basic data for the development of diffusion and pervasive energy saving FEMS technology for common core processes of food factories of small and medium-sized enterprises in the future.

Development of CAD System for 2Cell Box Culvert (2연 전력구의 자동화 설계)

  • 송영철;최홍식;노병철;우상균
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1996.10a
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    • pp.322-329
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    • 1996
  • The objective of this study is to develop the CAD system for 2 cell box culvert by ultimate strength design method. C-language & AutoCAD Rl2 were used to create user-friendly computing environment. Consequently, users can easily design 2 cell box culvert under the various conditions, such as design load, total fill depth, underground water level, strength of concrete, and so forth. This system is believed to improve the efficiency and economy by the batch processing of structural analysis, quick drafting and computation of material quantity in the 2 cell box culvert design.

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Real Time Process Control System under 100 PPM Management System (100 PPM 관리체제하의 실시간 공정관리 방안)

  • 조남호;신숙현
    • Journal of Korean Society for Quality Management
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    • v.25 no.1
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    • pp.116-134
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    • 1997
  • The present automated manufacturing environment is very different when the classical statistical process control method based on batch processing were used. Therefore these must be replaced by automated statistical process control method. In this point of view, this paper intends to develop the automated statistical process control method which can be implemented in the present automated manufacturing environment. Specially this study developed the rules to identify the special causes of the manufacturing process in the aspect of the 100 PPM management, and a numerical example is demonstrated to verify the usefulness of these rules.

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An Improved Scalar Multiplication on Elliptic Curves over Optimal Extension Fields (최적확장체에서 정의되는 타원곡선 상에서 효율적인 스칼라 곱셈 알고리즘)

  • 정병천;이재원;홍성민;김환준;김영수;황인호;윤현수
    • Proceedings of the Korean Information Science Society Conference
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    • 2000.10a
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    • pp.593-595
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    • 2000
  • 본 논문에서는 최적확장체(Optimal Extension Field; OEF)에서 정의되는 타원곡선 상에서 효율적인 스칼라 곱셈 알고리즘을 제안한다. 이 스칼라 곱셈 알고리즘은 프로비니어스 사상(Frobenius map)을 이용하여 스칼라 값을 Horner의 방법으로 Base-Ф 전개하고, 이 전개된 수식을 일괄처리 기법(batch-processing technique)을 사용하여 연산한다. 이 알고리즘을 적용할 경우, Kobayashi 등이 제안한 스칼라 곱셈 알고리즘보다 40% 정도의 성능향상을 보인다.

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Elastic Process Control Method under PPM Management System (PPM 관리 체제하의 탄력적인 공정관리기법)

  • 류영근;신숙현;조남호
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 1998.03a
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    • pp.129-135
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    • 1998
  • The present automated manufacturing environment is very different when the classical statiscal process control method based on batch processing were used. Therefore these must be replaced by automated statiscal process control method. In this point of view , this study intends to develop the automated statiscal process control method which can be implemented in the proesent automated manufacturing environment . Specially this study suggested modified control limit line and developed the rule to identify the special cause of the manufacturing process in the aspect of the ppm manegement.

Efficient Processing of an Aggregate Query Stream in MapReduce (맵리듀스에서 집계 질의 스트림의 효율적인 처리 기법)

  • Choi, Hyunjean;Lee, Ki Yong
    • KIPS Transactions on Software and Data Engineering
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    • v.3 no.2
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    • pp.73-80
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    • 2014
  • MapReduce is a widely used programming model for analyzing and processing Big data. Aggregate queries are one of the most common types of queries used for analyzing Big data. In this paper, we propose an efficient method for processing an aggregate query stream, where many concurrent users continuously issue different aggregate queries on the same data. Instead of processing each aggregate query separately, the proposed method processes multiple aggregate queries together in a batch by a single, optimized MapReduce job. As a result, the number of queries processed per unit time increases significantly. Through various experiments, we show that the proposed method improves the performance significantly compared to a naive method.

A Development of SCM Model in Chemical Industry Including Batch Mode Operations (회분식 공정이 포함된 화학산업에서의 공급사슬 관리 모델 개발)

  • Park, Jeung Min;Ha, Jin-Kuk;Lee, Euy Soo
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.316-329
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    • 2008
  • Recently the increased attention pays on the processing of multiple, relatively low quantity, high value-added products resulted in adoption of batch process in the chemical process industry such as pharmaceuticals, polymers, bio-chemicals and foods. As there are more possibilities of the improvement of operations in batch process than continuous processes, a lot of effort has been made to enhance the productivity and operability of batch processes. But the chemical process industry faces a range of uncertainties factors such as demands for products, prices of product, lead time for the supply of raw materials and in the production, and the distribution of product. And global competition has made it imperative for the process industries to manage their supply chains optimally. Supply chain management aims to integrate plants with their supplier and customers so that they can be managed as a single entity and coordinate all input/output flows (of materials, information) so that products are produced and distributed in the right quantities, to the right locations, and at the right time.The objective of this study is to solve the purchase, distribution, production planning and scheduling problem, which minimizes the total costs of production, inventory, and transportation under uncertainty. And development of SCM model in chemical industry including batch mode operations. Through that, the enterprise can respond to uncertainty. Also integrated process optimal planning and scheduling model for manufacturing supply chain. The result shows that, the advantage of supply chain integration are quality matters seen by customers and suppliers, order schedules, flexibility, cost reduction, and increase in sales and profits. Also, an integration of supply chain (production and distribution system) generates significant savings by trading off the costs associated with the whole, rather than minimizing supply chain costs separately.

Effects of Dissolved Oxygen on Fungal Morphology and Process Rheology During Fed-Batch Processing of Ganoderma lucidum

  • Fazenda, Mariana L.;Harvey, Linda M.;McNeil, Brian
    • Journal of Microbiology and Biotechnology
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    • v.20 no.4
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    • pp.844-851
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    • 2010
  • Controlling the dissolved oxygen (DO) in the fed-batch culture of the medicinal mushroom Ganoderma lucidum led to a 2-fold increase of the maximum biomass productivity compared with uncontrolled DO conditions. By contrast, extracellular polysaccharide (EPS) production was two times higher under oxygen limitation (uncontrolled DO) than under increased oxygen availability (controlled DO). Morphologically, dispersed mycelium was predominant under controlled DO conditions, with highly branched hyphae, consistent with the enhanced culture growth noted under these conditions, whereas in the uncontrolled DO process mycelial clumps were the most common morphology throughout the culture. However, in both cultures, clamp connections were found. This is an exciting new finding, which widens the applicability of this basidiomycete in submerged fermentation. In rheological terms, broths demonstrated shear-thinning behavior with a yield stress under both DO conditions. The flow curves were best described by the Herschel-Bulkley model: flow index down to 0.6 and consistency coefficient up to 0.2 and 0.6 Pa $s^n$ in uncontrolled and controlled cultures DO, respectively. The pseudoplastic behavior was entirely due to the fungal biomass, and not to the presence of EPS (rheological analysis of the filtered broth showed Newtonian behavior). It is clear from this study that dissolved oxygen tension is a critical process parameter that distinctly influences G. lucidum morphology and rheology, affecting the overall performance of the process. This study contributes to an improved understanding of the process physiology of submerged fermentation of G. lucidum.

Fed-batch Culture of Recombinant E.coli for the Production of Penicillin G Amidase (Penicillin G Amidase생산을 위한 재조합 대장균의 유가배양에 관한 연구)

  • Lee, Sang-Mahn
    • Microbiology and Biotechnology Letters
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    • v.36 no.4
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    • pp.314-319
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    • 2008
  • Penicillin G amidase (PGA, benzylpenicillinaminohydrolase, EC 3.5.1.11) is industrially important enzyme which converts penicillin G to 6-aminopenicillanic acid (6-APA) and phenylacetic acid (PAA). The PGA in E. coli ATCC 11105 is secreted into the periplasm after removing signal sequences and becomes heterodimer which composed of two subunits, small subunit (24 kDa) and large subunit (65 kDa). In this study, the PGA gene was obtained from E. coli ATCC 11105 using PCR (polymerase chain reaction) technique. The active PGA was successfully secreated into periplasm in E. coli BL2 1(DE3) harboring pET-pga plasmid. The optimized fed-batch fermentation, consisting of a three-step shift of culture temperature from $37^{\circ}C$ to $22^{\circ}C$, gave a productivity of 19.6 U/mL with a cell growth of 62 O.D. at 600 nm.