• Title/Summary/Keyword: batch process control

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Removal of Simultaneously Biological Organic, Nitrogen, and Phosphorus Removal in Sequencing Batch Reactors using Night-soil (연속회분식 반응기(Sequencing Batch Reactor)를 이용한 분뇨중 유기물과 질소 및 인의 동시제거)

  • 한기백;박동근
    • Journal of Environmental Science International
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    • v.6 no.6
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    • pp.697-709
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    • 1997
  • Sequencing Batch Reactor(SBR) experiments for organics and nutrients removal have been conducted to find an optimum anaerobic/anoxic/aerobic cycling time and evaluate the applicability of oxidation-reduction potential(ORP) as a process control parameter. In this study, a 61 bench-scale plant was used and fed with night-soil wastewater in K city which contained TCODcr : 10, 680 mg/l, TBm : 6, 893 mg/l, $NH_4^+-N$ : 1, 609 mg/l, $PO_4^{3-}-P$ : 602 mg/l on average. The cycling time In SBRs was adjusted at 12 hours and 24 hours, and then certainly included anaerobic, aerobic and inoxic conditions. Also, for each cycling time, we performed 3 series of experiment simultaneously which was set up 10 days, 20 days and 30 days as SRT From the experimental results, the optimum cycling time for biological nutrient removal with nlght-soil wastewater was respctively 3hrs, 5hrs, 3hrs(anaerobic-aerobic-anoxic), Nitrogen removal efficiency was 77.9%, 77.9%, 81.7% for each SRT, respectively. When external carbon source was fed in the anoxic phase, ORP-bending point indicating nitrate break point appeared clearly and nitrogen removal efficiency increased as 96.5%, 97.1%, 98.9%. Phosphate removal efficiency was 59.8%, 64.571, 68.6% for each SRT. Also, we finded the applicability of ORP as a process control parameter in SBRs.

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A study on reaction heat measurement and its applications of industrial batch reactor (산업용 회분식 반응기에서의 반응열 측정과 응용에 관한 연구)

  • 방성호;이용수;이석호;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.931-936
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    • 1992
  • In operational pont of view, the batch reactor is quite different from the continuous reactor in that it is completely in unsteady states. This makes process variables swing over wide ranges and the process disclose its nonlinerarities. For the most part these nonlinearities are due to reaction heat. Accordingly it is very important to know the informations of reaction heat. This paper presents the method of reaction heat measurement in industrial batch reator which furnishes the limited measurable points. The informations of reaction heat are utilized in modeling of the batch reactor as well as deciding the stability and control variables.

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Optimization of a semi-batch esterification reactor (반회분 에스테르화 반응기의 최적화)

  • 이융효;박선원
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.582-588
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    • 1993
  • A scheme of dynamic optimization for batch reactor his been developed and applied to a semi-batch esterification reactor. To obtain optimal operating conditions for the given semi-batch reactor system with complex reaction kinetic and process constraints, a general nonlinear programming solver and finite element techniques have been introduced. The optimization results for the complex reactor system have been compared with those of Kumar et al. [1984] to show better optimization performance. The proposed optimizing scheme has been applied to the free end time problem to obtain the realistic operating condition. The results can supply valuable information for economic operation of the given batch esterification reactor.

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Analysis of a Queueing Model with Time Phased Arrivals

  • Kim, Che-Soong
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.4
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    • pp.107-118
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    • 2007
  • A single-server queueing model with infinite buffer and batch arrival of customers is considered. In contrast to the standard batch arrival when a whole batch arrives into the system at one epoch, we assume that the customers of an accepted batch arrive one-by one in exponentially distributed times. Service time is exponentially distributed. Flow of batches is the stationary Poisson arrival process. Batch size distribution is geometric. The number of batches, which can be admitted into the system simultaneously, is subject of control. Analysis of the joint distribution of the number batches and customers in the system and sojourn time distribution is implemented by means of the matrix technique and method of catastrophes. Effect of control on the main performance measures of the system is demonstrated numerically.

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FAULT DETECTION, MONITORING AND DIAGNOSIS OF SEQUENCING BATCH REACTOR FOR INTEGRATED WASTEWATER TREATMENT MANAGEMENT SYSTEM

  • Yoo, Chang-Kyoo;Vanrolleghem, Peter A.;Lee, In-Beum
    • Environmental Engineering Research
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    • v.11 no.2
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    • pp.63-76
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    • 2006
  • Multivariate analysis and batch monitoring on a pilot-scale sequencing batch reactor (SBR) are described for integrated wastewater treatment management system, where a batchwise multiway independent component analysis method (MICA) are used to extract meaningful hidden information from non-Gaussian wastewater treatment data. Three-way batch data of SBR are unfolded batch-wisely, and then a non-Gaussian multivariate monitoring method is used to capture the non-Gaussian characteristics of normal batches in biological wastewater treatment plant. It is successfully applied to an 80L SBR for biological wastewater treatment, which is characterized by a variety of error sources with non-Gaussian characteristics. The batchwise multivariate monitoring results of a pilot-scale SBR for integrated wastewater treatment management system showed more powerful monitoring performance on a WWTP application than the conventional method since it can extract non-Gaussian source signals which are independent and cross-correlation of variables.

Establishment of Standard Time for Stranding Process of A Cable Company in Small Quantity Batch Production System (전선제조 연합공정의 표준시간 설정 - 다품종소량생산시스템을 중심으로 -)

  • Lee, Kyoung-Jong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.95-102
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    • 2012
  • It is not easy to establish the correct standard time and standard manhour in a process of small quantity batch production system, especially in a case of irregular quantity of production. Therefore, how to establish rational standard time about manufacturing process of a power cable company which is representative business for small quantity batch production system will be suggested in this paper. Furthermore, how to establish standard manhour which can be used for effective control of labor productivity will also be presented.

Optimal Designofa Process-Inventory Network Under Infrequent Shutdowns (간헐적인 운전시간 손실하에 공정-저장조 망구조의 최적설계)

  • Yi, Gyeongbeom
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.6
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    • pp.563-568
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    • 2013
  • The purpose of this study is to find the analytic solution for determining the optimal capacity (lot-size) of a batch-storage network to meet the finished product demand under infrequent shutdowns. Batch processes are bound to experience random but infrequent operating time losses. Two common remedies for these failures are duplicating another process or increasing the process and storage capacity, both of which are very costly in modern manufacturing systems. An optimization model minimizing the total cost composed of setup and inventory holding costs as well as the capital costs of constructing processes and storage units is pursued with the framework of a batch-storage network of which flows are susceptible to infrequent shutdowns. The superstructure of the plant consists of a network of serially and/or parallel interlinked batch processes and storage units. The processes transform a set of feedstock materials into another set of products with constant conversion factors.A novel production and inventory analysis method, the PSW (Periodic Square Wave) model, is applied. The advantage of the PSW model stems from the fact it provides a set of simple analytic solutions in spite of a realistic description of the material flow between processes and storage units. The resulting simple analytic solution can greatly enhance a proper and quick investment decision at the early plant design stagewhen confronted with diverse economic situations.

PID Control of Poly-butadiene Latex(PBL) Reactor Based on Closed-loop Identification and Genetic Algorithm

  • Kwon, Tae-In;Yeo, Yeong-Koo;Lee, Kwang Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2600-2605
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    • 2003
  • The PBL (Poly-butadiene Latex) production process is a typical batch process. Changes of the reactor characteristics due to the accumulated scaling with the increase of batch cycles require adaptive tuning of the PID controller being used. In this work we propose a tuning method for PID controllers based on the closed-loop identification and the genetic algorithm (GA) and apply it to control the PBL process. An approximated process transfer function for the PBL reactor is obtained from the closed-loop data using a suitable closed-loop identification method. Tuning is performed by GA optimization in which the objective function is given by ITAE for the setpoint change. The proposed tuning method showed good control performance in actual operations.

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Modern vistas of process control

  • Georgakis, Christos
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.18-18
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    • 1996
  • This paper reviews some of the most prominent and promising areas of chemical process control both in relations to batch and continuous processes. These areas include the modeling, optimization, control and monitoring of chemical processes and entire plants. Most of these areas explicitly utilize a model of the process. For this purpose the types of models used are examined in some detail. These types of models are categorized in knowledge-driven and datadriven classes. In the areas of modeling and optimization, attention is paid to batch reactors using the Tendency Modeling approach. These Tendency models consist of data- and knowledge-driven components and are often called Gray or Hybrid models. In the case of continuous processes, emphasis is placed in the closed-loop identification of a state space model and their use in Model Predictive Control nonlinear processes, such as the Fluidized Catalytic Cracking process. The effective monitoring of multivariate process is examined through the use of statistical charts obtained by the use of Principal Component Analysis (PMC). Static and dynamic charts account for the cross and auto-correlation of the substantial number of variables measured on-line. Centralized and de-centralized chart also aim in isolating the source of process disturbances so that they can be eliminated. Even though significant progress has been made during the last decade, the challenges for the next ten years are substantial. Present progress is strongly influenced by the economical benefits industry is deriving from the use of these advanced techniques. Future progress will be further catalyzed from the harmonious collaboration of University and Industrial researchers.

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Predictive aeration control based on the respirometric method in a sequencing batch reactor (연속회분식반응조에서 호흡률에 기반한 포기공정의 예측제어)

  • Kim, Donghan
    • Journal of Korean Society of Water and Wastewater
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    • v.33 no.6
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    • pp.481-489
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    • 2019
  • As aeration is an energy-intensive process, its control has become more important to save energy and to meet strict effluent limits. In this study, predictive aeration control based on the respirometric method has been applied to the sequencing batch reactor (SBR) process. The variation of the respiration rate by nitrification was great and obvious, so it could be a very useful parameter for the predictive aeration control. The maximum respiration rate due to nitrification was about 60 mg O2/L·h and the maximum specific nitrification rate was about 7.5 mg N/g MLVSS·h. The aeration time of the following cycle of the SBR was daily adjusted in proportion to that which was previously determined based on the sudden decrease of respiration rate at the end of nitrification in the respirometer. The aeration time required for nitrification could be effectively predicted and it was closely related to influent nitrogen loadings. By the predictive aeration control the aerobic period of the SBR has been optimized, and energy saving and enhanced nitrogen removal could be obtained.