• 한국자동차공학회논문집
• /
• 제18권5호
• /
• pp.130-135
• /
• 2010

Paint is used as top coat in Automobile Refinishing that is divided into 1K paint of base type and 2K paint of urethane type. after using 1K paint, it can be reusable. However 2K paint is not available that is mixed a certain amount of base with hardner, so 2K paint has to be used all at a time or discarded the rest. This study covered that colored Urethane paint and colorless urethane paint in top coating process of AR. Top coat urethane paint is divided into colored urethane paint and transparent urethane paint like clear coat. Colored urethane paint is used for paint that contains resin, pigment, solvent and additives. It is color such as black and white. While transparent urethane paint is used for paint that contains resin, solvent and additives. Urethane paint has a paint system that cur after several hours of mixing base and hardner. By a paint technician of a field and empirical data, we can also recognize that according to worker's paint style and experience, although he or she paint same car model and area, paint use of one's is different. There aren't guidelines workers refer to about paint use by car models and work scope because ARP works various car models that are in different color, size and area. After using urethane paint, the rest of paint has come, and there are highs and lows in paint use each time he or she works. Therefore, this study suggest a basic guideline to use paint efficiently and regularly by understanding area, the type of work, and paint use that are appropriate for each car model and regardless of workers and work scopes in AR.

• Environmental Engineering Research
• /
• 제16권1호
• /
• pp.1-9
• /
• 2011

During automotive painting, volatile organic compounds (VOCs) associated with the paint solvents are emitted to the atmosphere. Most VOC emissions come from spraying operations via the use of solvent-based paints, as the spraybooth air picks up gaseous solvent compounds and overspray paint materials. The VOCs consist of aromatic and aliphatic hydrocarbons, ketones, esters, alcohols, and glycolethers. Most VOCs (some hydrophilic VOCs are captured and retained in the water.) are captured by an adsorption system and thermally oxidized. In this paper, the processes involved in automotive painting and in VOC control are reviewed. The topics include: painting operations (briefly), the nature of VOCs, VOC-control processes (adsorption, absorption, biological removal, and thermal oxidation) and energy recovery from VOCs using a fuel reformer and a fuel cell, and the beneficial use of paint sludge.

• 한국자동차공학회논문집
• /
• 제19권1호
• /
• pp.32-37
• /
• 2011

In car refinishing, the paint film characteristics of clear coat play an important role in appearance quality. Thus, Primarily in this research, the variance of brightness with the change of the thickness of paint film is investigated. Besides, as changing the thickness of paint film, the correlation between surface leveling(which is one of appearance characteristics) is investigated in this research. Throughout this investigation, we come to know that the increase of clear coat paint film thickness leads the improvement of appearance characteristics within specific range of thickness. Furthermore, the fact that too thick paint film does not increase the brightness or appearance characteristic any more is known. The optimum thickness of clear coat film for the best and appearance characteristics is derived from this research and more efficient way of determining optimum thickness of paint film is found. Particularly, haze value and waviness have more influence on vividness than brightness. Throughout all experiments, the appearance characteristics are much better at painted horizontally than vertically. These results are derived due to the facts that to obtain the same paint film thickness at painted vertically with painted horizontally is difficult and the way of vertical painting is different from horizontal painting. Therefore, the improvement of vertical painting and horizontal painting are required.

• 산업공학
• /
• 제15권4호
• /
• pp.356-363
• /
• 2002

Virtual Manufacturing is a technology to facilitate effective product development and agile production by computer models representing the physical and logical schema and the behavior of real manufacturing systems including manufacturing resources, environments and products. For the successful application of this technology, a virtual factory as a well-designed and integrated environment is essential. In this research, we constructed a sophisticated virtual factory model of an automotive company's paint shop, and performed precise simulations of unit cells, lines and whole plant operations for collision check and off-line programming. It is expected that this virtual paint shop is useful for achieving time and cost savings in many manufacturing preparation and planning activities of new car development processes.

• 한국기계가공학회지
• /
• 제7권4호
• /
• pp.68-75
• /
• 2008

This paper investigates the correlation between surface roughness and gloss of aluminium sheet painted waterborne paint. One customer criterion of automotive quality is the as-painted appearance of the final products. Especially, the current emphasis on control of surface roughness of sanded aluminium sheet has been prompted by the automotive industry's concern with the as-painted appearance. because the influence of such characteristics on paintability, and painted appearance is important in defining outer panel requirements for automobile. This paper is dedicated primarily to the issue of painted appearance and reviews for improvement of roughness. The conclusions are obtained as follows ; 1) Painted aluminium sheet appearance is strongly affected by surface roughness of base-metal and influenced by sand paper and sanding method. 2) The painted appearance of aluminium sheets was determined and related to surface roughness parameters, combination of sand paper.

• 한국자동차공학회논문집
• /
• 제5권4호
• /
• pp.1-20
• /
• 1997

The automotive industry as the major industry of the nation has affected both society and economy since the automobile was invented, and the main technique that help to performance improvement of the automobile has been developed. But, the painting technique lags behind the main technique of the automobile because that was neglected. Specially, we can say that in case of the painting technique of the automobile of our nation is so weak situation. After we changed the injecting pressure, the composition ratio (paint, hardener, thinner) and the injecting flow rate from spray-gun by PDPA, we studied the character of the injecting velocity and droplet size, and found the fittest condition. So, we got the following result to help mending paint technique of automobile surface. We could know the following fact from the experiment result. When it does mending paint of automobile, there is most suitable that to inject the paint as injecting pressure 200∼300 kPa and to inject the ratio of paint 10 : 1 : 1 when the fluid adjective knob valve spay-gun is open full.

• 분석과학
• /
• 제13권1호
• /
• pp.101-107
• /
• 2000

자동차 페인트는 안료층과 도색된 페인트층의 색상, 도막층의 배열 및 화학적 성분에 의해 구별되어 질 수 있다. 법과학 시료로 채택된 페인트 도막의 미세편에 의한 뺑소니 차량의 성공적인 확인은 표준시료의 포괄적인 수집 및 전처리 과정 없이 직접 분석하는 기법이 무엇보다 중요하다. 열분해 가스크로마토그래피는 고분자 시료뿐만 아니라 법과학적 시료의 정성 및 정량분석을 수행하는데 정확하고 신뢰성 있는 방법으로 널리 이용되고 있다. 본 실험실은 국내에서 선호도가 높은 각 자동차 회사의 4개 색상 73종에 대해 Curie Point Pyrolyzer(JHP-3) 및 Capillary Column(Ultra Alloy-5)이 장착된 가스크로마토그래프를 이용하여 실험을 진행하였다. 이 분석방법은 용의차량의 페인트와 유류된 페인트의 비교뿐만 아니라 자동차의 제조회사, 차종검객까지 확인하는 데에 이용이 가능하였다.

• Corrosion Science and Technology
• /
• 제21권2호
• /
• pp.121-129
• /
• 2022

A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

• 설비공학논문집
• /
• 제22권12호
• /
• pp.828-836
• /
• 2010

The drying is a process that involves coupled and simultaneous heat and mass transfer. When a wet solid is subjected to thermal drying, two processes occur simultaneously. Drying is classified according to heat transfer characteristics in terms of conduction, convection and radiation. In thermal drying, radiation is easier to control than conduction and convection drying and involves a relatively simple structure. In this study, we measured energy consumption, surface hardness of paint and surface gloss with variation of surface temperature of drying materials and drying time. Drying characteristics and energy consumption between heating panels and hot air heating have been presented. The present study shows that a dryer using heating panels is more effective than a hot air dryer from the viewpoint of energy conservation. The hot air dryer, however, was not optimized and more studies on various parameters related to drying will need to be investigated for definite comparison of drying characteristics of the dryers. The result, even if limited, would present the effective availability of paint drying.

• 한국산학기술학회논문지
• /
• 제16권8호
• /
• pp.5721-5727
• /
• 2015

페인트는 외부로부터 본체가 손상되는 것을 막아주며, 오랫동안 색깔과 마무리 상태를 유지해 준다. 유기용제와 물이 페인트의 용제로 사용되고 있으며, 유기용제는 VOCs의 인위적인 공급원으로 알려져 있다. 이러한 이유로 자동차 내장부품에서 유기용재 페인트의 사용은 줄어들고 있으며, 외장 부품에서는 계속 사용하고 있다. 수성페인트의 접착력은 유성페인트에 비하여 작아, 페인트가 기제로부터 박리되고 있어, 품질문제를 일으킨다. 본 연구에서는 수성페인트와 실린 혼합물의 접착 특성에 대하여 연구하였다. 수성페인트의 접착력을 향상시키기 위하여 접착제와 혼합이 필요하다. 접착력은 UTM을 이용하여 ASTM D1002 방법으로 측정하였고, 박리현상은 ASTM D1002를 사용하여 측정하였다. 수성페인트와 실란접착제의 최적 혼합조건은 $25^{\circ}C$, 500rpm, 20분 이었으며. 실란접착제 농도는 5wt% 이었다