• Title/Summary/Keyword: automobile industry

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Effect of Temperature and Immersion Time on the Environmental Adhesive Strength of Adhesively Bonded Joints of Rolled Steel Sheet (압연강판 접착제 접합부의 환경 접합강도에 미치는 온도 및 침수시간의 영향)

  • Song, Jun-Hee;Lee, Hee-Jae;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2662-2669
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    • 2002
  • Recently structural applications of adhesive bonding method have been increased extensively in automobile industry. Adhesively-bonded joints which are used in automobile field are exposed to various environmental conditions. In this study, several environmental factors were concerned to evaluate their effects on the adhesive strength such as air temperature, water temperature, exposed time in water. The specimens are exposed for 1, 10 and 100 hours at various air temperatures to evaluate the effects of the air and water temperature on the adhesive strength. It is proved that the adhesive strength decrease with rising the air and water temperature, and the adhesive strength decrease steeply at the higher temperature with increasing the exposure time in water.

Evaluation on Fatigue Crack Propagation Behavior of The Shot-peened and un-peened Spring Steel (쇼트피이닝재와 언피닝재의 피로균열진전거동 평가)

  • Park, Keyong-Dong;Ryu, Chan-Uk
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.247-254
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    • 2003
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular manufacturing process and new materials development for solving the fatigue fracture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in high temperatures($100^{\circ}$, $150^{\circ}$, $180^{\circ}$) was investigated with considering fracture mechanics. So, we can obtain followings. (1)Compressive residual stress decreases in high temperature, that is, with increasing temperature. (2)The effect of compressive residual stress on fatigue crack growth behavior in high temperature increases below ${\Delta}K=17{\sim}19MPa$ (3)It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

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The Evaluation of Tensile-shear Strength on the Al-Alloy Single-lap Adhesive Joints (AI합금 단순겹치기 접착이음의 인장-전단강도 평가)

  • Oh, S. K.;Yu, Y. C.;Jeong, E. S.;Yi, W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.567-571
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    • 1997
  • Recently, automobile industry has led to increasing use of aluminum alloy for weight reduction. Automobile made of aluminum alloy can be given lighter, stronger and a harder surface by anodizing than one made of steel-alloy. In this paper, we investigate the influence of lap length, adherend thickness and adhesive thickness on adhesive strength of single-lap adhesive joints by conducting tensile-shear tests. Single-lap adhesive joints of aluminum was calculated using joint factor by using adhesive length, adherend thickness of specimen.

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An Experimental Study on Noise Characteristics of Fuel Pump System (대형 승용차량용 연료펌프의 소음특성에 대한 실험적 고찰)

  • Sa, Jong-Sung;Kang, Tea-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.612-617
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    • 2011
  • The comfort and quietness of vehicle has been improved greatly due to the development of technology in automobile industry. Some of noise reductions, for example, are driven by the improvement in the power-train system. Due to better in all performance, it is required to reduce more noise in automobile components. One of them is related to the fuel pump system including a pump and a tank. Therefore, this study is focused on investigating the characteristics of fuel pump and fuel tank first, and then comparing the data before and after installation of fuel pump system in a testing vehicle. Additionally, the measured data will be analyzed to identify the problems and provide knowledge to reduce the level of noise and vibration in fuel pump system.

Development of Automatic Welding Machine and Weld-Quality Improvement for Automobile Parts (자동차부품 용접자동화장치 개발 및 용접품질 개선에 관한 연구)

  • Kim, Kyo-Hyoung;Lee, Ki-Sul;Lee, Taik-Soon;Joo, Hae-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.63-73
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    • 1990
  • Low cost automatic welding machine is developed for the purpose of welding process automation of automobile parts with two dimensional welding joints. Developed gantry type machine is equipped with X, Y and roll axis stepping motors, and dirive units units are designed by two phase on drive scheme using shift registers. Control system is constructed by single board microcomputer of Z80A CPU, and also it is equipped with parallel input output ports and counter-timer chips. Linear and circular interpolation of welding head movement is accomplished by employing software digital differential analyzers. It has been shown that contour error of develped system is withi ${\pm}1.0mm$, meaning that the machine is suitable for CO2 arc welding process of automoble parts and is expected it's application to industry.

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Processing and physical properties of composite materials for the brake lining of the automobile (자동차 브레이크용 고분자 복합재료의 제조와 그 특성에 관한 연구)

  • 손태관;김봉식;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.4
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    • pp.51-60
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    • 1995
  • Along with the rapid development of automobile industry in this country the necessity of high quality braking material is ever increased to maintain the comfortness as well as the safety the passengers. Asbestos-based friction materials are banned in the developed countries because of their cancer-inducing effect. This study focuses on the development of non-acbestos friction material with acceptable properties such as wear resistant high temperature endurant and low-noise enducing. We have all the intermediate test results indicating the contribution of each additives. These are qualitatively analyzed. Manufacturing processes such as opening of the kevlar and degasing at elevated temperature is equally important to attain proper level of friction quality.

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Reliability Growth Modeling in the Vehicles Developement Stage

  • Won Jung;Park, Sukhwan
    • Journal of Korea Society of Industrial Information Systems
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    • v.3 no.1
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    • pp.67-77
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    • 1998
  • Reliability growth testing used to evaluate reliability in the automobile industry have not always been able to correctly address reliability concerns with increased confidence. The demand to confirm to all product performance requirements under various operating environments has added to the complexity of accurately assessin theproduct's reliability in the required development time. In addition, it is often desired to determine the relationship of a product's reliability to cost, development time, design, manufacturability and assembly. This paper presents the methods for reliability growth modeling to evaluate and interpret reliability concerns to support the reliability analysis of automobile assemblies and systems. This reliability growth modeling process is a mechanism to help "build in" reliability during early phases in the vehicle devleopment stage.

Fracture mode of friction spot joined Aluminum alloy used in automobile industry (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 파단특성)

  • Kim, Teuk-Gi;Cheon, Chang-Geun;Rajesh, S.R.;Kim, Hong-Ju;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.316-318
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    • 2007
  • Friction Spot Joining(FSJ) has a strong potential for aluminum alloy joining in automobile industries. The present paper focuses on the attempt to optimize the FSJ process for lap joining of A5052-H32 and A6061-T6 aluminum alloys. For A5052 maximum tensile shear strength has been observed for a tool rotating speed of 800rpm and for A6061 at 1000 rpm. Study on fracture modes of the tensile tested specimens of both A5052-H32 and A6061-T6 revealed, for high tensile strength values, plug fracture mode and lower tensile values, shear fracture mode. Above 2000 rpm distortion of the base metal, beside the tool shoulder was larger and plug fracture mode has been observed.

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A Case Study on the Compatibility Analysis of Measurement Systems in Automobile Body Assembly

  • Lee, Myung-Duk;Lim, Ik-Sung;Sung, Chun-Ja
    • International Journal of Reliability and Applications
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    • v.9 no.1
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    • pp.7-15
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    • 2008
  • The dimensional measurement equipment, such as Coordinate Measurement Machine (CMM), Optical Coordinate Measurement Machine (OCMM), and Checking Fixture (CF), take multiple dimensional measurements for each part in an automobile industry. Measurements are also recorded under different measurement systems to see if the responses differ significantly over these systems. Each measurement system (CMM, OCMM, and CF) will be considered as different treatments. This set-up provides massive amounts of process data which are multivariate in nature. Therefore, the multivariate statistical analysis is required to analyze data that are dependent on each other. This research provides step by step methodology for the evaluation procedure of the compatibility of measurement systems and clarify a systematic analyzation among the different measurement system's compatibility followed by number of case studies for each methodologies provided.

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Shipment Management System Model for Efficient Management of Transferring Automobile Transmission Parts -In Automobile Parts Manufacturing Industry- (자동차 변속기 부품 이동의 효율적 관리를 위한 출하관리 시스템 모형 -자동차 부품 제조업을 중심으로-)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
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    • v.18 no.3
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    • pp.147-154
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    • 2016
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and PDA terminal through RFID(Radio Frequency Identification) system and bar-code system in automative transmission shipment place of the finished assembly parts. The proposed model shows that the new method by RF-Tag system can more efficiently perform to reduce processing time and loading time for shipment, compared with the current approach by bar-code system. It is noted in case of the method by RF-Tag that the effects of proposed model are as follows; (a) While the shipping lead time per truck for carrying by the current method was 35 minutes, the shipping lead time by the new method was 15 minutes. (b) While the accuracy for carrying by the current method was 50%, the accuracy by the new method was 99%.