• Title/Summary/Keyword: automation equipment

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Feasibility Study for Introducing Window Cleaning Device (유리창 청소작업의 자동화 장비 도입에 대한 타당성 분석)

  • Kim, Kyoon-Tai
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.12
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    • pp.612-618
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    • 2020
  • In recent years, the demand for external window cleaning has increased, but the process is a very dangerous manpower-dependent operation. In addition, it is difficult to clean at the desired frequency in a business that values cleanliness. Therefore, there is a need to automate this work. This paper presents the concept of a device that can be attached to a specific window and clean the window continuously. The economic feasibility of this device was analyzed. The estimated manufacturing cost of the equipment was approximately 10 million won, but the possible investment cost was at least 9.8 million won for five years of endurance and 103 million won for 10 years of endurance. Therefore, the expected savings well exceed the equipment cost, and it was evaluated as having economic feasibility. Since this study analyzed only quantitative indicators, the expected cost reduction due to a reduction in safety accidents, productivity improvement, construction time reduction, and quality improvement was not considered. Therefore, it is expected that the calculated economic feasibility will be more accurate if the cost reduction effect by the automation equipment is calculated by adding the expected values not considered in this study.

A Case Study of Virtual PLC Validation System’s Implementation : In Case of An Automobile Trim Line (가상 PLC 검증 시스템의 구현 사례 : 자동차 의장 라인의 예)

  • Bae, Seong-Hun;Kim, Yearn-Min
    • Journal of the Korea Society for Simulation
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    • v.19 no.2
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    • pp.9-16
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    • 2010
  • This study presents a system for validating the PLC code in the virtual environments of automobile trim line. There have been considerable efforts to develop standard PLC editors for saving human power and PLC test time. However, it was difficult to apply the PLC editor on a real shop floor environment. A virtual equipment was developed to communicate with the PLC module of a shop floor and to make up the connectivity environment by a special protocol. We can validate the code without launching real equipments because the PLC module and the virtual equipment is able to be controlled in real time by the OPC protocol. An experimental model is applied to the final assembly line of an automotive industry and validated by using DELMIA Automation. In conclusion, the system is valuable in the process of PLC codes validation and virtual equipments operation. This system would reduce the development time of the PLC codes and improve the productivity and the integrity of the PLC codes.

Structural safety analysis for separator of young Mytilus galloprovincialis in marine farming (지중해담치 양식 어업 치패분리장비의 구조적 안전성 고찰)

  • Yong-Ju LEE;Sang-Hyuk PARK;Ju-Sam PARK
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.59 no.4
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    • pp.328-335
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    • 2023
  • In this paper, among the various facilities used in marine farming, young bivalves of the Mytilus galloprovincialis of marine farming was placed on the deck of the fishing vessel to evaluate the environment conditions and drive shaft movement by rolling affecting the separator for the young bivalves and a clean process. There were a few studies on stress analysis of development facilities because it was difficult to access the fishing site due to the use of imported equipment and the lack of development of domestic equipment. In this study, stress analysis of the fixed part of separator for young bivalves and its adjacent part was performed on various phases when the vessel was tilted by rolling using the finite element method. In addition, the structural safety of the internal blade under the driving conditions according to the movement of the drive shaft by the hydraulic motor was confirmed through structural analysis. As a result, the connection part between the deck and the separator by rolling was confirmed to have higher stress than that of other parts due to stress concentration. In addition, it was confirmed that the maximum stress occurred on the connection part between blades. Even though the safety of the separator for marine farming was confirmed by structural analysis, it is necessary to comprehensively consider the age of vessels, the material of the deck, and the corrosion of the deck.

Real-Time Monitoring for Automobile Rubber Parts Manufacturing (방진고무 생산공정의 실시간 모니터링)

  • 정광조;임선종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.653-657
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    • 2000
  • The paper describes the contents and results of the national project named "Development of Computer Integrated Product Design for Automation Equipment". It is focussed on the real-time control '||'&'||' monitoring of manufacturing process for automobile rubber parts. Automobile rubber parts industy is one of the typical process that high11 depends upon manufacturing facilities and equipments. So. it requires high cost and engineering technolog) on plant implementation. But most companies of rubber parts industries are small or mid companies that habe weak abilities for plant implementation properly and systematically. Therefore, for upgrading the levelof automation. it is necessar). to dekelope the computer based management and monitoring slsteni that enables to build-up the common base of automation and systemization. 'Through this project. we developed low cost real-time monitoring system for banbun mixing process '||'&'||' mold injection process of rubbcr parts manufacturing, that is composed with DDCU(Distributed Digital Control Unit),signal interfaces to gathering mon~toring terms and speciall\ developed functional sofhare including some algorithm for management '||'&'||' process monitoring

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A Study on the Bucket Loading Characteristics for Wheel-loader Loading Automation (휠로더 굴착 자동화를 위한 버킷 부하특성 연구)

  • Seo, Dong-Kwan;Seo, Hyun-Jae;Kang, In-Pil;Kwon, Young-Min;Lee, Sang-Hoon;Hwang, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1332-1340
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    • 2009
  • The front end wheel loader is widely used for the loading of materials in mining and construction fields. It has repetitive digging, loading and dumping procedures. The bucket is subjected to large resistance force from the soil during scooping. We considered the soil reaction force characteristics from scooping procedure, the protection by overload and automatic scooping mode algorithm. The main topic of this paper is the analysis of the soil reaction force characteristics. The analysis of soil mechanics is carried out and the developed soil model is verified by experimental results from the simplified experimental equipment. A simplified model of the soil shape and bucket trajectory is used to determine the scooping direction based on an estimation of the resistance force applied on the bucket during the scooping motion. In the future, this model will be used for the generation of an appropriate path for the wheel loader automation.

Feasibility Study to Apply Automated Trench Cutter (지하연속벽 공법 자동화 도입 타당성 검토)

  • Park, Kyoung-Soon;Koo, Ja-Kyung;Lee, Tai-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.364-367
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    • 2007
  • According to increase of construction projects which is accomplished in the town, diaphragm wall method was proposed. This method diminished noise and vibration. And it is able to excavate deeper than other methods. But excavation work is difficult to maintain vertical and requires much time to work. Also the work result depends on know-how, experience and intuition of excavating machine operator. We interviewed technical experts related with slurry wall method and find equipment's characteristics. We used cost-concern matrix to investigate the propriety for the introduction of trench cutter automation. Through the research, it is proper to apply trench cutter automation.

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Lightning Surges Transferred to Low-voltage AC Power Lines through Distribution Transformers (배전용 변압기를 통하여 저압 전원선으로 전파되는 뇌서지)

  • 이복희;이동문;이수봉
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.4
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    • pp.94-99
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    • 2003
  • A strong need to improve the quality of electric power is increased because of increasing use of the sensitive and small-sized electronic devices. The transient overvoltages on low-voltage AC power distribution systems are induced by direct or indirect lightning return strokes, and they can cause damage and/or malfunction of the utility systems for home automation, office automation and factory automation as well as medical equipment. The behaviors of lightning overvoltages transferred through the transformer to the low voltage AC power distribution systems were experimentally investigated using a Marx generator. The surge voltages in low-voltage ac power systems are rarely limited by the application of the surge arrester to the primary side of distribution transformer and a custom service ground.

Harmonic Current Compensation Using Active Power Filter Based on Model Predictive Control Technology

  • Adam, Misbawu;Chen, Yuepeng;Deng, Xiangtian
    • Journal of Power Electronics
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    • v.18 no.6
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    • pp.1889-1900
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    • 2018
  • Harmonic current mitigation is vital in power distribution networks owing to the inflow of nonlinear loads, distributed generation, and renewable energy sources. The active power filter (APF) is the current electrical equipment that can dynamically compensate for harmonic distortion and eliminate asymmetrical loads. The compensation performance of an APF largely depends on the control strategy applied to the voltage source inverter (VSI). Model predictive control (MPC) has been demonstrated to be one of the effective control approaches to providing fast dynamic responses. This approach covers different types of power converters due to its several advantages, such as flexible control scheme and simple inclusion of nonlinearities and constraints within the controller design. In this study, a finite control set-MPC technique is proposed for the control of VSIs. Unlike conventional control methods, the proposed technique uses a discrete time model of the shunt APF to predict the future behavior of harmonic currents and determine the cost function so as to optimize current errors through the selection of appropriate switching states. The viability of this strategy in terms of harmonic mitigation is verified in MATLAB/Simulink. Experimental results show that MPC performs well in terms of reduced total harmonic distortion and is effective in APFs.

Patent Technology Analysis for Derivation of a Concept of Automated Concrete Pouring System (콘크리트 타설 작업 자동화 시스템 개념 도출을 위한 특허 기술 분석)

  • Jeon, Eun-Bi;Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.175-176
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    • 2020
  • As the concrete pouring work relies on manual work, there is a lot of room for automated equipment development. In this study, as a basic study on the development of an automated system for pouring concrete, the trend of patent applications by year, country and detailed technology was investigated. Related technologies were classified into screed automation, CPB automation, and concrete pouring integrated system to analyze patent application trends. As a result, since 1999, patent applications have been steadily in progress, repeating increases and decreases in Japan, Korea, the United States, and Europe. In addition, the growth stage of the market is in the early stages of maturity, and patent applications for related technologies are expected to continue. In the future, based on the patent application trend analyzed in this study, the development direction of the automated concrete pouring system will be reviewed and the redundancy of similar technologies will be reviewed.

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Performance Evaluation of Road Stripe Removing Equipment Using High Pressure Water-Jet (워터젯을 이용한 노면표시 제거장비의 성능평가에 관한 연구)

  • Han, Jae-Goo;Kwon, Soon-Wook;Kim, Kyoon-Tai
    • Korean Journal of Construction Engineering and Management
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    • v.7 no.6
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    • pp.79-89
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    • 2006
  • Current removing process is labor intensive and time consuming, employing a conventional grinding type manual machine. From a social and economic point of views, these kinds of manual tasks bring about social inconvenience and economic loss including traffic jam and high labor costs. The objective of the study was to develop and evaluate a road stripe removal equipment using water jet technology. The following shows the results. First, It was analyzed that the obtainable productivity from the equipment developed in the study is 280% compared to the current equipment. In this study, it was also calculated the Benefit/Cost Ratio and the result showed that the ratio is 3.28, so it is expected that the equipment can produce great benefits for the relevant companies. Second, an analysis was also conducted on the traffic congestion cost, and the equipment could save about \2,550 million per day compared to the conventional equipment. Therefore, it is analyzed that the economic viability of the equipment is sufficient.