• Title/Summary/Keyword: automatic diameter control

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Automatic Diameter Control for Crystal Grower (단결정 실리콘 성장기의 자동 직경 제어)

  • 박종식;이재민;양승현;이석원
    • Proceedings of the IEEK Conference
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    • 2003.07c
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    • pp.2799-2802
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    • 2003
  • The automatic diameter control system of the Crystal Grower has a good performance with only PD control. But it contained the integrator the plant which has a long time delay. In this paper. we show the secondary approximate model and applies time delay controller which is good performance for in the long time delay plant. It will be able to improve the response characteristic against a standard input and a load disturbance.

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Automatic Diameter Control System for Single Crystal Growth by Czochralski Method; Growth of Nd:YAG Single Crystal (Czochralski법에 의한 단결정 자동직경 제어시스템 개발;Nd:YAG 단결정 성장)

  • Bae, So-Ik;Lee, Sang-Ho;Kim, Han-Tae
    • Korean Journal of Crystallography
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    • v.7 no.1
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    • pp.1-7
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    • 1996
  • We developed an automatic diameter control system to control the diameter of single crystal for Czochralski growth. The system is composed of load cell, software program and data acquisition system connected to computer which controls RF power. This study describes the basic principle, characteristics and components of the system. The diameter of Nd:YAG crystal could be controlled within ±5% tolerance by this system.

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The Diameter Control for improved performance of the Crystal Grower (단결정 실리콘 성장기의 성능향상을 위한 직경 제어)

  • 이석원;박종식;이진우
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.4
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    • pp.49-59
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    • 2004
  • In this paper the automatic diameter control system of the CZ-150 Crystal Grower is proposed in order to achieve a good performance for the industry applications in MEMC Korea. The effectiveness of the design parameters is verified by means of the computer simulations and the proposed controllers showed the better performance than the conventional PD controllers which always have steady-state errors.

Automatic Diameter Control System with Long Time-Delay for Crystal Grower (FF - CZ150) (긴 시간지연을 갖는 단결정 실리콘 성장기(Crystal Grower - FF CZ150)의 자동 직경 제어 시스템)

  • Park, Jong-Sik;Kim, Jong-Hun;Yang, Seung-Hyun;Lee, Suk-Won
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2089-2092
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    • 2002
  • The PID controller have the simple structure and show the comparatively good control performance. Crystal Grower(FF-CZ150) melt polycrystalline silicon at the temperature of about 1450$^{\circ}C$, then grow it into a single crystalline ingot. The automatic diameter control system of the Crystal Grower has a good performance with only PD control. But it contain the integrator in the plant which has a long time delay. In this paper, we show the secondary approximate model and applies time delay controller which has good performance for the plant with long time delay. It will be able to improve the response characteristic against a standard input and a load disturbance.

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Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil (공작기계 절삭유 냉각용 오일쿨러 설계 자동화)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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Performance analysis of shape recognition in Senzimir mill control systems (젠지미어 압연기 제어시스템에서 형상인식에 관한 성능분석)

  • Lee, M.H.;Shin, J.M.;Han, S.I.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.83-90
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    • 2011
  • In general, 20-high Sendzimir mills(ZRM) use small diameter work rolls to provide massive rolling force. Because of small diameter of work rolls, steel strip has a complex shape mixed with quarter, edge and center waves. Especially when the shape of the strip is controlled automatically, the actuator saturation occurs. These problems affect the productivity and quality of products. In this paper, the problems in automatic shape control of ZRM were analyzed. In order to evaluate the problems for the automatic shape control in ZRM, recognition performance was analyzed by comparing the measured shape and the recognized shape. The actuator positions by the shape recognition and the manual operation were compared. From the analysis results, the necessity of the improvement of recognition performance in ZRM is suggested.

Development of smart transducer with embedded sensor for automatic process control of ultrasonic wire bonding

  • Or, Siu Wing;Chan, Helen Lai Wa;Liu, Peter Chou Kee
    • Smart Structures and Systems
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    • v.1 no.1
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    • pp.47-61
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    • 2005
  • A ring-shaped lead zirconate titanate (PZT) piezoceramic sensor has been integrated with the Langevin-type piezoceramic driver of an ultrasonic wire-bonding transducer to form a smart transducer for in-situ measurement of three essential bonding parameters: namely, impact force, ultrasonic amplitude and bond time. This sensor has an inner diameter, an outer diameter and a thickness of 12.7 mm, 5.1 mm and 0.6 mm, respectively. It has a specifically designed electrode pattern on the two major surfaces perpendicular to its thickness along which polarization is induced. The process-test results have indicated that the sensor not only is sensitive to excessive impact forces exerted on the devices to be bonded but also can track changes in the ultrasonic amplitude proficiently during bonding. Good correlation between the sensor outputs and the bond quality has been established. This smart transducer has good potential to be used in automatic process-control systems for ultrasonic wire bonding.

Automatic diameter control system for Czochralski growth (자동직경제어 Czochralski 성장장치의 제작)

  • Han, J.Y.;Park, S.S.;Lee, S.K.;Ma, D.J.;Kim, Y.H.;Lee, S.H.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.4
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    • pp.356-362
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    • 1994
  • We developed a computer controlled Czochralski puller which automated entire crystal growing processes. Crystal weighing technique was employed for an automatic diameter control. The performance of the system was evaluated by the growth of $LiNbO_3$ single crystals.

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Design of the Mechanical System for the Cylindrical Workpiece Inspection System (원통형 공작물 검사장치의 기계장치 설계)

  • Whang, Hyun-Seok;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.22-28
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    • 2019
  • In this study, we describe the mechanical design of the cylindrical workpiece inspection system which that can inspect the workpiece machined in the CNC lathe. The workpiece automatic measuring device is composed of a workpiece aligning mechanism, a workpiece diameter measuring mechanism, and a workpiece height measuring mechanism. If the workpiece machined on the CNC lathe is placed on the pedestal of the cylindrical workpiece inspection system, the workpiece aligning mechanism moves the workpiece to the diameter-measuring position and the height- measuring positions, and the diameter-measuring mechanism and the height- measuring mechanisms sequentially measure the diameter and the height of the workpiece. The cylindrical workpiece inspection system was designed and manufactured. The characteristic experiment was conducted to confirm the operation of the machine tool of the cylindrical workpiece inspection system. As a The result of the characteristic test shows that, the workpiece automatic measuring device operated safely.

Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant (원자력 발전소 STUD BOLT의 자동초음파 주사장치 개발)

  • Suh, D.M.;Park, M.H.;Hong, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.106-110
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    • 1989
  • Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking.(3) Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture.(3) Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced.

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