• Title/Summary/Keyword: automated inspection system

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Development of a 3D Laser Scanner Based Tunnel Scanner (3D 레이저 스캐너 기반의 터널스캐너 개발)

  • SaGong, Myung;Moon, Chul-Yi;Lee, Jun-S.;Hwang, Seon-Keun;Kim, Byung-Hong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.4
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    • pp.377-388
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    • 2006
  • Most structures experience deterioration after construction. A routine inspection and maintenance must be accomplished for the efficient use of the structures. The routine inspection will play a major role on the determination of maintenance period and method. This study aims development of an automated tunnel inspection system based upon a 3 dimensional laser scanner. As for the initial stage of the project, a prototype tunnel scanner has been developed. The development of a tunnel scanner prototype follows comparison between image scanning and laser scanning system and investigation on the applicability and adaptivity of the scanners to the railway tunnel scanner. The applicability of the laser scanner on the railway tunnel has been confirmed from the pilot test by using commercialized general purpose close range laser scanner and applicability of a laser scanner as a railway tunnel scanner has been checked. From the result, a prototype of railway tunnel scanner has been built and the calibration of the system was carried out. Finally the developed tunnel laser scanner has been applied to different shapes and sizes of tunnels in use.

The Study of automated inspection technology using a three-dimensional reconstruction of stereo X-ray image based dual-sensor Environment (Dual-Sensor 기반 스테레오 X-선 영상의 3차원 형상복원기술을 이용한 검색 자동화를 위한 연구)

  • Hwang, Young-Gwan;Lee, Nam-Ho;Kim, Jong-Ryul
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.695-698
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    • 2014
  • As most the scanning systems developed until now provide radiation scan plane images of the inspected objects, there has been a limitation in judging exactly the shape of the objects inside a logistics container exactly with only 2-D radiation image information. Two 2-dimensional radiation images which have different disparity values are acquired from a newly designed stereo image acquisition system which has one additional line sensor to the conventional system. Using a matching algorithm the 3D reconstruction process which find the correspondence between the images is progressed. In this paper, we proposed a new volume based 3D reconstruction algorithm and experimental results show the proposed new volume based reconstruction technique can provide more efficient visualization for cargo inspection. The proposed technique can be used for the development of the high speed and more efficient non-destructive auto inspection system.

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Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

Implementation of an Integrated Monitoring System for Industrial Equipments with Different Network Protocols using ETOS-l00A (범용 게이트웨이 시스템(ETOS-l00A)을 이용한 이기종 통신 산업기기의 통합 모니터링 시스템 구축)

  • 정장식;안현식
    • Proceedings of the IEEK Conference
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    • 2003.07c
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    • pp.2537-2540
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    • 2003
  • In this paper, an integrated monitoring system is implemented for industrial equipments which use different types of network protocols to communicate with other equipments. Dedicated gateway systems mate it difficult to modify or to add contents of network systems for communication with other systems. We suggest an integration method of effectively utilizing the general purpose gateway system (ETOS-l00A) which converts various types of protocols into TCP/IP protocol. To demonstrate the validity of the proposed integrated monitoring system, PLC-based automated inspection system is considered and the monitoring system is implemented using Visual Basic and HMI software.

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Active Vibration Measuring Sensor for Nondestructive Test of Electric Power Transmission Line Insulators (송전선로 애자의 비파괴 검사를 위한 능동형 진동 측정센서)

  • Lee, Jae-Kyung;Park, Joon-Young;Cho, Byung-Hak
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.57 no.4
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    • pp.424-430
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    • 2008
  • A new active vibration measurement system in electric power transmission line is presented, using in the nondestructive test. With a permanent magnet and a couple of coils, the system exerts impact force to a test object and in turn picks up the vibration of the object. The natural frequency with the amplitude obtained from the system are used as a basis for the detection of defects in the object. The system is controlled by an electronic device designed to facilitate the fully automated testing process with consistent repeatability and reliability which are essential to the nondestructive test. The system is expected to be applied to the wide area of defect detection including the classification of mechanical parts in production and inspection processes.

Automated Inspection System for Micro-pattern Defection Using Artificial Intelligence (인공지능(AI)을 활용한 미세패턴 불량도 자동화 검사 시스템)

  • Lee, Kwan-Soo;Kim, Jae-U;Cho, Su-Chan;Shin, Bo-Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.6_2
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    • pp.729-735
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    • 2021
  • Recently Artificial Intelligence(AI) has been developed and used in various fields. Especially AI recognition technology can perceive and distinguish images so it should plays a significant role in quality inspection process. For stability of autonomous driving technology, semiconductors inside automobiles must be protected from external electromagnetic wave(EM wave). As a shield film, a thin polymeric material with hole shaped micro-patterns created by a laser processing could be used for the protection. The shielding efficiency of the film can be increased by the hole structure with appropriate pitch and size. However, since the sensitivity of micro-machining for some parameters, the shape of every single hole can not be same, even it is possible to make defective patterns during process. And it is absolutely time consuming way to inspect all patterns by just using optical microscope. In this paper, we introduce a AI inspection system which is based on web site AI tool. And we evaluate the usefulness of AI model by calculate Area Under ROC curve(Receiver Operating Characteristics). The AI system can classify the micro-patterns into normal or abnormal ones displaying the text of the result on real-time images and save them as image files respectively. Furthermore, pressing the running button, the Hardware of robot arm with two Arduino motors move the film on the optical microscopy stage in order for raster scanning. So this AI system can inspect the entire micro-patterns of a film automatically. If our system could collect much more identified data, it is believed that this system should be a more precise and accurate process for the efficiency of the AI inspection. Also this one could be applied to image-based inspection process of other products.

Improvement Strategies for the Management and Status Inspection System of National Survey Control Point Markers (국가 측량기준점 표지 관리 및 조사체계의 개선방안)

  • Min, Kwan-Sik
    • Journal of Cadastre & Land InformatiX
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    • v.53 no.2
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    • pp.93-106
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    • 2023
  • The objective of this study is to improve the survey rate and reliability of survey control point marks, which serve as the foundation for location-based services. Within the scope of this research, we have inspected the current status and reporting systems for national control point marks, public control point marks, and cadastral control point marks, identifying various issues. To tackle these challenges, we have prepared proposals for new unit cost calculations for national control point mark inspections, enhancements to the inspection and reporting systems for survey control point marks, and preliminary reporting procedures for surveyors using these control point marks. Additionally, we have established a workflow to refine the process of survey control point mark inspections and have proposed an automated system for calculating the unit cost for unreported targets. The study anticipates that these changes will improve the efficiency of future survey control point mark inspection tasks.

Development of Automatic Alignment Height and Cross-section Inspection System for Fiber Bragg Grating Embedded Field Assembly Connector (FBG Embedded 현장 조립형 커넥터의 자동 정렬 및 단면 자동 검사 시스템 개발)

  • Lee, Jung-Ho;Park, Chan-Hee;Yoon, Jae-Soon;Lee, Hee-Kwan;Kim, Cheol-Sang;Kim, Jae-Won;Kim, Kyung;Kim, Jae-Jun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.94-101
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    • 2014
  • Recently, in order to reduce the time required to replace an optical jumper cord, many researchers are using a field-installable connector and applying the ferrule polishing method, ferrule mechanical contact method, or ferrule fusion contact method. However, the process of arranging the length of the optical fiber, i.e., inserting the optical fiber into the ferrule by hand and checking its cross section, takes 60% of the time required for the entire process, which increases the overall cost. Therefore, in order to make this task more cost-effective, we will develop an automated inspection system with automatic cross-sectional arrangement of a field-installable connector. This system will be able to decrease the failure rate from 10% to 2% compared with the conventional method when cutting the optical fiber inserted into the ferrule. It will also improve the productivity by decreasing the test time by 28% compared with the conventional method. Our studies showed that it was possible to reduce the production costs and improve the quality of a field-installable connector, and we expect it to dominate the market.

Process Control Techniques for Quality Assurance in the Product Liability Age (PL시대에 있어서 품질보증을 위한 공정관리기법)

  • 정영배;김연수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.42
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    • pp.73-85
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    • 1997
  • In the product liability age the demand on quality is extremely high and inspection and test are automated. The process capability indices $C_p, {\;}C_{pk}$ and p control chart widely used to provide unitless measure of process performance and process control. Traditional process capability indices $C_p, {\;}C_{pk}$ do not represent the process variation from target value. The convention p chart for control of fraction nonconforming becomes inadequate when the fraction nonconforming becomes very small such as PPM level production system. This paper proposes process performance measure considering quadratic loss function and cumulative counts control chart for control of PPM level production system.

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Study on the Compensation of Strain Measurement Error in Sheet Metals (박판 변형률 측정 오차의 보정에 관한 연구)

  • 차지혜;금영탁
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.594-599
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    • 2004
  • In the sheet metal forming operations, the strain measurement of sheet panel is an essential work which provides the formability information needed in die design, process design, and product inspection. To measure efficiently complex geometry strains, the 3-dimensional automative strain measurement system, which theoretically has a high accuracy but practically has about 3~5% strain error, is often used. For eliminating the strain error resulted in measuring the strains of formed panels using an automated strain measurement system, the position error calibration method is suggested, which computes accurate strains using the grids with accurate nodal coordinates. The accurate nodal coordinates are calculated by adding the nodal coordinates measured by the measurement system and the position error found using the multiple regression method as a function of the main error parameters obtained from the analysis of strain error in a standard cube. For the verification, the strain distributions of square and dome cups obtained from the position error calibration method are compared with those provided by the finite element analysis and ASAME.