• Title/Summary/Keyword: atomizer

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An experimental study on swirling spray flame structure by air-blast nozzle (기류분사 노즐에 의한 선회 분무 화염의 구조에 관한 실험적 연구)

  • O, Sang-Heon;Baek, Min-Su;Kim, Dong-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.4
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    • pp.473-485
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    • 1997
  • Detailed experimental study has been made of air blast kerosene spray flames with and without swirl in combustion air flow. Phase-Doppler detect technique is used to measure Sauter mean diameter, axial component mean and rms velocity, size-velocity correlation, and number density. These measurements are obtained for both nonreacting and reacting cases under several stable flame conditions. The results show that the introduction of swirl to the combustion air modifies the spatial distribution of droplet size, velocity, and number density, and thus alters the flame structure. However, due to the weak swirl intensity, the overall structure of swirling flames are essentially same as that of nonswirling flames. Physical model of structure of air blast atomized spray flames is projected to show that spray flames are composed of three distinct regions: the two-phase mixture region, the main reaction and the intermittent combustion region. Near the atomizer, two phase mixture of droplet and air is formed in the core region. This dense spray region is characterized by high droplet number density and the strong convective effect. There follows the main combustion region where the main flame penetrates within the spray boundary. Main reaction region of these flames are governed by internal group combustion mode. Finally there exists the intermittent combustion region where local group burning or isolated droplet burning occurs.

A Study on Fabrication and Sintering Behavior of Al-Pb-X(Sn,Sn-Si) clad strips (급냉응고한 Al-Pb-X(Sn,Sn-Si)계 합금분말(合金粉末)의 압연판재(壓延板材)의 제조(製造)와 소결(燒結)특성)

  • Choi, Jong-Gu;Moon, Jong-Tai;Lee, Yong-Ho;Cho, Sung-Suk
    • Journal of Korea Foundry Society
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    • v.12 no.3
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    • pp.210-219
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    • 1992
  • The measurement of the apparent and tap density for Al-Pb-X(Sn,Sn-Si) powders produced by centrifugal atomizer showed that the larger theoretically calculated densities the larger those densities. And tap densities were not over 50% of the theoretical densities. The nip angle of Al-5wt%Pb alloy powders produced with 38000 r.p.m. of disk rotation was $3^{\circ}$ degree larger than that of Al-8.5wt%Pb-3wt%Sn(-4wt%Si, 8wt%Si) with 50000 r.p.m. The effects of roll gap and rolling speed on thickness and density of the single strips by rolling were that rolling speed increasing the thickness and density of strip decreased and roll gap increasing, the thickness of strip increased but the density decresed. The compactibility of Al-Pb-X with Al by rerolling showed that the coarse powder-strips were better than fine powder-strips. From the SEM study with EDX analysis on the sintered strips, it was found that Pb and Sn were segregated with maximum size $5{\mu}m$, and Si existed surrounding the segregation zone. After sintering the clad strips at $500^{\circ}C$, the pores, which were spherical with $5{\mu}m$ of mean diameter, partly remained around the particles of alloy powders area, while completely disappeared at clad interface. The hardness of strips of alloy powders decreased linearly with increasing sintering temperature.

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Application of Paint Spray Gun to Atomization of Barley Tea Concentrate (이류식(二流式) 노즐을 이용(理用)한 보리차 추출액(抽出液)의 분무(噴霧)에 관(關)한 연구(硏究))

  • Lee, Jeong-Cheol;Chun, Jae-Kun
    • Korean Journal of Food Science and Technology
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    • v.15 no.4
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    • pp.348-352
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    • 1983
  • The atomization of barley tea concentrate with paint spray gun of two fluid nozzle was investigated. The physical properties of barley tea concentrate were correlated to the operating parameters; soluble solid concentration, viscosity, specific gravity and surface tension. The air to liquid feed ratios at various barley tea concentration were correlated to the air pressures applied. The diameters of sprays at various air pressures (from 164 mmHg to 564 mmHg) and soluble solid concentrations (from 3.1% to 25.2%) were also investigated.

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Development of a New Analytical Instrument with Glow Discharge System and Studies on the Direct Solid Analysis Method (글로우방전을 이용한 새로운 정밀분석기기의 개발 및 금속시료의 직접분석법에 관한 연구)

  • Jeoung Hwa Park;Hyo Jin Kim;Jin Chun Woo;Chang Joon Park;Dae Won Moon;Kwang Woo Lee
    • Journal of the Korean Chemical Society
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    • v.36 no.2
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    • pp.273-281
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    • 1992
  • A new sputtering chamber, as Atomsource, for atomic absorption measurements was designed and built to have maximum ground state atoms in view and minimum emission. The high velocity gas jets not only change the visual and electrical characteristics of the discharge, but also increase the amount of material atomized, as is apparent from the craters that are produced in the sample where the jets strike the surface. The use of gas jets in a sputtering cell makes this a direct sampling method practical for atomic absorption spectrometry. The factors influencing absorption sensitivity and reproducibility have been investigated for the newly developed atomizer.

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Optimum Design of Dual Orifice Fuel Nozzle (이중 오리피스 연료 노즐 최적설계)

  • Lim, O-Kaung;Choi, Eun-Ho;Kim, Sung-Sub
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.4
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    • pp.407-416
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    • 2007
  • Fuel spray nozzle has a critical effect on combustion characteristics. Mass flow rate and SMD(sauter mean diameter) were selected as design variables by using the experiment data of various types of duplex fuel nozzles for the swirl atomizers. The sensitivity of each design variable on the mass flow rate and SMD was analyzed and the uniformity of mass flow rate was investigated through the shape optimization of duel-orifice-type swirl atomizers. The design variables that have a little effect on the optimum design were excluded using the DOE(design of experiments) method, which enabled the optimization of sensitive design variables on mass flow rate and limit tolerance. The SMD of the research spray nozzle that was used in this study was found to be most similar to that of the calculation results using the Jasuja's SMD relationship. This study showed the specific characteristics of duel orifice type swirl atomizers and the optimization of these kinds of nozzle. This study provided the optimization design of mass flow rate and its allowable tolerance.

Consolidation and Mechanical Behavior of Gas Atomized MgZn4.3Y0.7 Alloy Powders using High Pressure Torsion (고압비틀림 공정을 통한 급속응고 MgZn4.3Y0.7 합금 분말의 치밀화 및 기계적 거동)

  • Yoon, Eun-Yoo;Chae, Hong-Jun;Kim, Taek-Soo;Lee, Chong-Soo;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.17 no.3
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    • pp.190-196
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    • 2010
  • In this paper, rapid solidified Mg-4.3Zn-0.7Y (at.%) alloy powders were prepared using an inert gas atomizer, followed by a severe plastic deformation technique of high pressure torsion (HPT) for consolidation of the powders. The gas atomized powders were almost spherical in shape, and grain size was as fine as less than $5\;{\mu}m$ due to rapid solidification. Plastic deformation responses during HPT were simulated using the finite element method, which shows in good agreement with the analytical solutions of a strain expression in torsion. Varying the HPT processing temperature from ambient to 473 K, the behavior of powder consolidation, matrix microstructural evolution and mechanical properties of the compacts was investigated. The gas atomized powders were deformed plastically as well as fully densified, resulting in effective grain size refinements and enhanced microhardness values.

Characteristics of the Atomization in Counter-Swirl Internal Mixing Atomizer

  • Lee, Sam-Goo;Kim, Kyu-Chul;Park, Byung-Joon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.27-27
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    • 1999
  • To illustrate the global variation of the droplet mean diameters and the turbulent flow characteristics in counterflowing internal mixing pneumatic nozzle, the experimental measurements at five axial downstream locations(i.e., at Z=30, 50, 80, 120, and 170mm) were made using a PDPA(Phase Doppler Particle Analyzer) under the different air injection pressures ranging from 40 ㎪ to 120 ㎪. A nozzle with axi-symmetric tangential-drilled four holes at an angle of 15$^{\circ}$ has been designed and manufactured. The distributions of velocities, turbulence intensities, turbulence kinetic energy, turbulent correlation coefficients, spray angle, droplet mean diameters, volume flux, number density are quantitatively analyzed. It is possible to discern the effects of increasing air pressure. It indicates that the strong axial momentum in spite of more or less disparity between the velocity components means more reluctant to disperse radially, and that axial fluctuating velocities are substantially higher than those of radial and tangential ones, suggesting that the disintegration process is enhanced under higher air assist. The larger droplets are detected in the spray centerline at the near stations and smaller ones are generated due to further subsequent breakup at farther axial locations are attributed to the internal mixing type nozzle characteristics. Despite of the strong axial momentum, the poor atomization around the centre close to the nozzle exit is attributed to the lower rates of spherical particles which are not subject to instantaneous breakup. As it goes downstream, however, substantial increases in SMD(Sauter Mean Diameter) from the central part toward spray periphery are understandable because the droplet relative velocity is too low to bring about any subsequent disintegration.

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Effect of injection pressure on the atomization characteristics of a liquid sheet-type swirl injector for Urea-SCR system (Urea-SCR시스템 액막형 선회분사기의 분사압력변화에 따른 무특성에 관한 연구)

  • Kim, Duckjin;Yang, Donguk;Lee, Jeekeun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.510-519
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    • 2013
  • In this study, the spray characteristics of a pressure swirl atomizer classified into a liquid sheet-type swirl nozzle for Urea-SCR system were investigated experimentally with the variation of injection pressure. The length to diameter ratio ($l_o/d$) of the nozzle was 3.1, and the swirler was set inside the nozzle tip to give injecting fluid angular momentum. The injection duration of the nozzle was controlled by PWM (pulse width modulation) modes. The development processes of the spray were imaged by a 2-D PIV system, and the change of spray angle was measured. The atomization characteristics, including axial velocity and SMD, were measured using a 2-D PDA system with the injection pressures at room temperature and ambient pressure conditions. As the experimental results, the injection pressure had a significant impact on the spray structure showing a different shape around the spray leading edge, and the smaller SMD was observed with increasing injection pressures, which was similar to that of the previous work.

Optimization Study for Material Properties of Piezoelectric Material Using Parameter Estimation Method: Part I. Polycrystal PZT Ceramics (매개변수 평가법을 이용한 압전재료의 재료물성 최적화 연구 Part I. 다결정 PZT 세라믹스)

  • Shin, Ho-Yong;Lee, Ho-Yong;Hong, Il-Gok;Kim, Jong-Ho;Im, Jong-In
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.5
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    • pp.471-479
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    • 2022
  • Recently, piezoelectric devices, such as ultrasonic surgery, ultrasonic atomizer, and ultrasonic speaker, are analyzed and designed by finite element simulation methods. However, the discrepancy between the design and the experiment results of the device typically occurs due to the inaccuracy of the piezoelectric material properties. To improve the simulation accuracy, the material properties of the PZT ceramics were better refined using parameter estimation method. The material parameters are elastic stiffness cEij and piezoelectric constant eij of PZT ceramics. The impedance curve characteristics for the LTE mode of PZT ceramics were calculated. The mismatch between the simulation and the experimental data were compared and minimized by a least square method. Finally, the simulated impedance data were compared with the experimental data for the various vibration modes of PZT ceramics and the optimized material properties of PZT ceramics were verified. To further verify the accuracy, this method was also applied to piezoelectric PMN-PT single crystals.

Filtration Efficiency of Granular Activated Carbons to Polydisperse Ultrafine Particles through the Surface Adsoprtion (그래뉼 타입 활성탄 필터의 100 나노 미만 다분산 초미세먼지 표면흡착 제거 효율 연구)

  • Cho, Kyungil;Kang, Giwon;Shin, Jiyoon;Kim, Changhyuk
    • Particle and aerosol research
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    • v.18 no.3
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    • pp.79-86
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    • 2022
  • Many commercial air purifiers currently have deployed granular activated carbon (GAC) filters for removing volatile organic compounds in the indoor air. GACs are generally used to remove gaseous contaminants in the air through adsorption by the inner surfaces of pores. In addition, airborne particles can be also filtered by the surface adsorption of the GACs, which can improve the life-time of the particulate filters. In this study, the filtration efficiency of GACs to ultrafine particles through surface adsorption was investigated at different volume flow rates by deploying a continuous particle filtration system. The polydisperse sodium chloride (NaCl) particles were generated by a set of an atomizer and a diffusion dryer, and then mixed with particle-free air at different volume flow rates. The penetration of ultrafine particles and pressure drop for each experimental condition were measured to figure out the effect of the volume flow rate on the surface adsoprtion of the GACs to particles, ~ 2 mm. The particle filtration efficiency of the GACs decreased as the volume flow rate increased from 4 to 14 lpm. However, the 5 times thicker GAC filter layer decreased the penetration of ultraparticles than a preious study. The filtration efficiency of the single granule was also higher than the previous result in the literature with smaller granule filter materials.