• Title/Summary/Keyword: atmospheric steam curing

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Properties of Flexural Strength of Extrusion Molding Concrete Panel According to the Curing Conditions (양생조건에 따른 압출성형콘크리트 패널의 휨강도 특성)

  • Jung, Eun-Hye;Choi, Hun-Gug;Kim, Jae-Won;Seo, Jung-Pil;Park, Sun-Gyu;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.441-444
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    • 2006
  • Extrusion molding concrete panel is cured two times, that is the steam curing at atmospheric pressure and a high-pressure steam curing(autoclaving). Steam curing at atmospheric pressure is done before autoclaving and to acquire the proper strength for treat in process. Though this curing is the important factor on the quality of product and the speed in manufacturing process, it was not evaluated properly so far. Because of ignorance about curing, some engineers even think that the dry curing is better than the steam curing. This study is to investigate the properties of specimen according to variation of curing conditions in the coring chamber such as laboratory scale, pilot plant, and commercial plant. As estimating, in case of steam curing at atmospheric pressure to make extrusion molding concrete panel, moisture curing is better than dry curing and the desirable maximum temperature in curing chamber is about $50^{\circ}C$.

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The property of inorganic insulation material depending on CSA contents and atmospheric steam curing condition

  • Kim, Tae-Yeon;Chu, Yong-Sik;Seo, Sung-Kwan;Yoon, Seog-Young
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.407-412
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    • 2018
  • In this study, we have made a cement based inorganic insulation material and added CSA (Hauyne Clinker) to reduce the demolding time and enhance the handling workability. CSA contents were varied by 0%, 1%, 3%, 5% and the atmospheric steam curing was tried for enhancing the compressive strength. As the CSA contents are increased to 5%, a rapid reaction of hydration caused the sinking of the slurry. So, the setting-retarder was added to control the reaction of hydration. By this, the sinking of the slurry was controlled but the height of the green body after expansions was a little bit lowered. In the CSA-added slurry, it was possible to demold within 24 hours and in case of CSA 5%-added, the sufficient workability was secured. Atmospheric steam curing (temperatures $-40{\sim}80^{\circ}C$, for 6~10 hrs.) was attempted to improve the compressive strength and found that an excellent strength of 0.25 MPa was achieved at $80^{\circ}C$ for 8 hrs. Specific gravity was about $0.12{\sim}0.13g/cm^3$ and heat conductivity was about 0.045 W/mK in all specimens. This strategy significantly improves the compressive strength of CSA 5%-added specimen up to 25% compared to without CSA added specimen.

Characteristic of Compressive Strength with Respect to Curing Conditions in Cement Mortar of Content Red Mud (레드머드를 대체한 시멘트 모르타르의 양생방법에 따른 압축강도 특성)

  • Hwang, Byoung Il;Kang, Hye Ju;Lee, Hoo Seok;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.13-14
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    • 2017
  • Red mud is an inorganic by-product produced from the mineral processing of alumina from Bauxite ores. This study is to investigate characteristic with respect to curing conditions according to the red mud content. The results best of best showed that the water curing compressive strength better than atmospheric curing, steam curing.

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Hydration Characteristics according to First Curing Condition in Solid Hydrated by Hydro-Thermal Synthesis Reaction (수열합성경화체의 1차 양생조건에 따른 수화특성)

  • Kim, Jin-Man;Jung, Eun-Hye;Park, Sun-Gyu
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.543-548
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    • 2008
  • Solid hydrated by hydro-thermal synthesis reaction is cured two times, the first curing is the steam curing at atmospheric pressure and the second one is a high-pressure steam curing, that is autoclaving. Steam curing is to acquire the proper strength for the resistance of treatment in the first curing process, it was not evaluated properly so far. Because of ignorance about curing, some engineers even think that the dry curing is better than the steam curing. The relation between compressive strength of solid hydrated by hydrothermal synthesis reaction and curing condition are presented in this paper. In order to investigate the effect of curing on the strength properties of specimen, the hydration behavior of solid hydrated by hydro-thermal synthesis reaction has been studied over curing condition using XRD, DT-TGA and porosimeter, SEM analysis technique. The results show that the specimens which are cured with blended method of dry and steam curing appear to have better strength properties than that of dry curing and steam curing. Also, there are significant difference of hydration behavior among curing condition in the solid hydrated by hydro-thermal synthesis reaction.

Strength and Flowing Properties of Cementless Inorganic Complex Using Alkali Accelerator and Meta-kaolin (메타카올린과 알칼리 자극제를 사용한 무시멘트계 무기복합체의 유동특성 및 강도특성 연구)

  • Lee, Kang-Pil;Kim, Sung-Soo;Lee, Yun-Seong;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.89-90
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    • 2010
  • As a result of physical characteristics of using meta-kaolin and alkali accelerator, it was found that higher curing temperature density is favorable to strength development at early age and the higher the age is, the higher, most of the compressive strength gets. Also, I was shown that more than atmospheric curing, steam curing was favorable for development of compressive strength. When the temperature of curing temperature was higher, most of the compressive strengths were higher. Thus, based on this study, it was understood that environmental-friendly chemically combined concrete using meta-kaolin and alkali accelerator can be utilized without using cement.

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Properties of Alkali-Activated Cement Mortar by Curing Method (양생 방법에 따른 알칼리활성 시멘트 모르타르의 특성)

  • Kim, Ji-Hoon;Lee, Jae-Kyu;Hyung, Won-Gil
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.117-124
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    • 2014
  • Globally, there are environmental problems due to greenhouse gas emissions. $CO_2$ emissions rate of the cement industry is very high, but the continued demand of cement is needed in the future. In this study, in order to reduce the environmental impact of $CO_2$ emissions from cement production. The experiments were carried out for the development of non-sintered cement (have not undergone firing burning) by granulated ground blast furnace slag. In order to compare the characteristics by curing, an experiment was conducted by changing the curing conditions such as atmospheric steam curing, observe the mechanical properties for the measurement of flexural compressive strength by mortar, observe the chemical properties such as acid resistance, $Cl^-$ penetrate resistance and analyzed the mechanism of hydration by XRD, SEM experiments. From the experimental results, as compared with portland cement usually confirm the mechanical and chemical properties excellent, it is expected be possible to apply to the undersea, underwater and underground structures that require superior durability. In addition, based on the excellent compressive strength by steam curing, it is expected to be possible to utilize as a cement replacement material in the secondary product of concrete. In the future, to solve the problem through continued research, it will be expected to reduce the effect of environmental load and to be excellent economics.

A study on optimum mixing derivation of the enviroment-friendly high performance geopolymer paste (친환경 고성능 지오폴리머 페이스트의 적정배합 도출에 관한 연구)

  • Lee, Kang-Pil;Do, Yun-seok;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.107-110
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    • 2009
  • After inquiring into physical characteristics of using fly ash and alkali solution, it was found that higher pH density is favorable to strength development at early age and the higher the age is, the higher the compressive strength gets. Also, it was found that when there is more addition of activator, the compressive strength is higher. I was shown that more than atmospheric curing, steam curing was favorable for development of compressive strength. When the temperature of curing temperature was higher, most of the compressive strengths were higher. Thus, based on this study, it was understood that environmental-friendly chemically combined concrete using fly ash and alkali solution can be utilized without using cement.

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Strength Properties of Concrete According to Types of High Early Strength Cement and Curing Method (조강형 시멘트의 종류 및 양생방법에 따른 콘크리트의 강도특성)

  • Chang, Chun-Ho;Lee, Wang-Sup;Jung, Yong-Wook;Chung, Youn-In
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.76-84
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    • 2017
  • This study selected a method which uses high early strength cement as a way to reduce the curing time and curing energy source of concrete secondary products and reviewed the improvement in the initial strength of concrete secondary products setting the target strength of the concrete capable of removing the form to 15MPa and the curing time to 6 hours. As a result of the test, the only specimen which achieved the form removal strength of 15 MPa only through atmospheric curing within the target curing time of 6hours was ACC-100, and the specimens of TRC-100 and TRC-50 satisfied the values of 6 hours and 15MPa through steam curing. However, we could see that it was difficult to secure workability in the case of the specimen of ACC-100 due to its high rapid setting property and a retarder such as anhydrous citric acid was required to be used to improve the workability. When we look into the pattern following changes in the water to binder ratio, while, in the case of stream curing, OPC-100, TRC-100, and TRC-50 were all found to satisfy achievement of the form removal strength within 6hours as the water to binder ratio decreased, in the case of atmospheric curing, TRC-100, and TRC-50 achieved 15MPa within 12hours.

Experimental Study on Accelerated Carbonation Characteristics of OPC Paste for CSC-Based Low Carbon Precast Concrete Products (CSC 기반 저탄소 콘크리트 2차제품 제조를 위한 OPC 페이스트의 촉진탄산화 특성에 관한 실험적 연구)

  • Yoon, Jun-Tae;Kim, Young-Jin;Sim, Sang-Rak;Ryu, Dong-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.3
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    • pp.285-295
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    • 2024
  • This study investigated the impact of accelerated carbonation on Ordinary Portland Cement(OPC) paste that had undergone steam curing at 500℃·hr. Two carbonation environments were examined: atmospheric carbonation(1atm, 20% CO2) and pressurized carbonation(5atm, 99% CO2). Chemical analysis using X-ray diffraction(XRD) and Fourier-Transform Infrared spectroscopy(FT-IR) were conducted, along with physical characterization via scanning electron microscopy(SEM) and compressive strength testing. Results indicated that atmospheric carbonation with 20% CO2 concentration significantly densified the internal microstructure of the OPC paste, leading to enhanced compressive strength. Conversely, pressurized carbonation at 5atm with 99% CO2 concentration resulted in rapid densification of the surface structure, which hindered CO2 diffusion into the sample. This limited the extent of carbonation and prevented the improvement of physical properties.

Application of response surface design for the optimization of producing lightweight aerated concrete with blast furnace slag (반응표면설계법(反應表面設計法)을 이용한 고로(高爐)슬래그 경량기포(輕量氣泡)콘크리트 제조(製造)의 최적화(最適化))

  • Kim, Sang-Woo;Oh, Su-Hyun;Jung, Moon-Young
    • Resources Recycling
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    • v.21 no.3
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    • pp.39-47
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    • 2012
  • This study was conducted to optimize a mixing design of lightweight aerated concrete with the blast furnace slag(BFS) using Box-Behnken method, one of response surface designs. The lightweight aerated concrete with the BFS was made on the conditions of steam curing method at atmospheric pressure. The experimental factors were unit Water(W)/total powder($P_d$) ratio, BFS replacement percentage and Al powder addition based on the total powder (${P_d}^*$%). From the results of the response surface analysis, regression models for dried specific gravity and compressive strength of the lightweight aerated concrete were derived. When the target values for dried specific gravity and compressive strength of the lightweight aerated concrete were set at 0.72 and 4.42 MPa respectively, its optimized mixing conditions driven from the regression models were 0.62 of $W/P_d$ ratio, 35.5% of BFS replacement and 0.05% of Al powder addition. This experimental design model was found to be credible by measuring the dried specific gravity and compressive strength of the sample made from the above mixing conditions.