• International Journal of Precision Engineering and Manufacturing
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• 제4권3호
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• pp.48-54
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• 2003

This paper deals with mirror grinding of a small-sized aspherical lens by a resin bonded diamond spherical wheel. Up to now, a spherical lens has been used for the lens of the optical communication optical part. However, recently, aspherical optical parts are mainly used in order to attempt the improvement in image quality and miniaturization of the optical device. It is possible to manufacture the aspherical lens which is presently being used in optical instrument through ultra-precision machining technology. Also, to realize compactness, efforts are being made to produce a micro aspherical lens, fur which the development of a high-precision, micro molding die is inevitable. Therefore, extensive research is being done on methods of producing a micro aspherical surface by high-precision grinding. In this paper, the spherical wheel was trued by cup-shaped truer and tool path was calculated by the radius of curvature of the wheel after truing and dressing. Then in the aspherical grinding experiment, WC material which is used as a melding die for the small-sized aspherical lens was ground. The results showed that a form accuracy of 0.1918 $\mu\textrm{m}$ P-V and a surface roughness of 0.064 $\mu\textrm{m}$ Rmax could be achieved.

• 한국정밀공학회지
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• 제18권12호
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• pp.82-87
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• 2001

This paper deals with mirror grinding of a small-sized aspherical lens by the resin bonded diamond spherical wheel. Up to now, a spherical lens has been used for the lens of the optical communication optical part. However, recently, the aspherical optical parts are mainly used in order to attempt the improvement in image quality and miniaturization of the optical device. It is possible to manufacture the aspherical lens which is presently being used in optical instrument through ultra-precision machinery technology. Also, to realize compactability, efforts are being made to produce a micro aspherical lens, for which the development of a high-precision, micro molding die is inevitable. Therefore, extensive research is being done on methods of producing an micro aspherical surface by high-precision grinding. In this paper, the spherical wheel was trued by cup-type truer and tool path was calculated by the radius of curvature of wheel after truing and dressing. And then in the aspherical grinding experiment, WC material which is used as a molding die for the small-sized aspherical lens was ground. It results was that a form accuracy of 0.1918${\mu}m$ P-V and a surface roughness of 0.064${\mu}m$ Rmax.

• 한국광학회:학술대회논문집
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• 한국광학회 1999년도 제16회 광학 및 양자전자 학술발표회Proceedings of 16th Optics and Quantum Electronics Conference, 1999
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• pp.128-129
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• 1999

Polygon Mirror Scanning(PMS) is composed of LED array, magnifying lens, polygon mirror and motor. It is important to correct the lens aberrations to gain the image we want to show. In this paper, we have simulated the lens aberration correction to reduce the spherical aberration . We have obtained a aspherical lens which is corrected the spherical aberration.

• 한국정밀공학회지
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• 제19권10호
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• pp.195-201
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• 2002

This paper deals with the precision grinding for aspherical surface of optical parts. A parallel grinding method using the spherical wheel was suggested as a new grinding method. In this method, the wheel axis is positioned at a $\pi$/4 from the Z-axis in the direction of the X-axis. An advantage of this grinding method is that the wheel used in grinding achieves its maximum area, reducing wheel wear and improving the accuracy of the ground mirror surface. In addition, a truing by the CG (curve generating) method was proposed. After truing, the shape of spherical wheel transcribed on the carbon is measured by the Form-Talysurf-120L. The error of the form in the spherical wheel which is the value ${\Delta}x$ and $R{^2}{_y}$ inferred from the measured profile data is compensated by the re-truing. Finally, in the aspherical grinding experiment, the WC of the molding die was examined by the parallel grinding method using the resin bonded diamond wheel with a grain size of ＃3000. A form accuracy of 0.16${\mu}m$ P-V and a surface roughness of 0.0067${\mu}m$ Ra have been resulted.

• 한국광학회지
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• 제17권5호
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• pp.412-419
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• 2006

초정밀 비구면 기공기로 제작한 구경 300 mm이고 f-수가 1.98인 알루미늄 쌍곡면 거울의 형상을 측정하기 위하여 자동무수차점 널(null) 렌즈 광학계를 설계하고 제작하였으며, 이를 이용하여 이 대구경 쌍곡면 거울의 형상을 측정하였다. 이때 널 렌즈간 정렬은 구조적으로 안정하고 부피가 작은 경통고정식을 선택하였고, 널 렌즈 및 경통의 제작 허용오차는 요구되는 측정 정밀도를 만족하도록 공차분석기법을 통하여 계산하고 제작하였다.

• 한국광학회지
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• 제31권6호
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• pp.328-333
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• 2020

본 논문에서는 Q-polynomial을 이용한 Korsch 망원경의 비구면 반사경 공차 분석을 진행하였다. 고해상도 인공위성의 비구면 반사경은 고정밀 제작이 요구되어 품질을 평가하기 위한 공차 분석이 중요하다. 따라서 비구면을 각 계수항들이 독립적인 Q-polynomial로 표현하고 Korsch 망원경 광학계의 공차 분석을 진행하였다. 또한 비구면 반사경에 형상 오차를 Zernike fringe sag로 부여하여 공차 분석하고 두 결과를 비교하여 Q-polynomial으로도 공차 분석할 수 있음을 확인하였다.

• 한국광학회지
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• 제16권1호
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• pp.71-78
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• 2005

대형 비구면의 측정을 위하여 자동무수차점 방식의 2매 구성 널 렌즈를 설계하였고, 제작과 정렬 오차에 따른 측정 정밀도의 한계를 이론적으로 분석해 보았다. 측정 정밀도의 한계를 결정짓는 주요한 공차 요소는 널 렌즈면의 불규칙도(irregularity)임을 확인하였으며, 불규칙도의 가공 정도에 따라 5λ/100∼4λ/1000 정도까지의 신뢰할 수 있는 측정 정밀도가 한정지어졌다. 이로써 실제의 정렬 오차 및 널 렌즈 제작오차까지 고려하여 신뢰할 수 있는 정밀도 한계를 제시할 수 있었다.

• 전기전자학회논문지
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• 제23권4호
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• pp.1387-1392
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• 2019

비구면 거울은 구형 거울보다 무게가 가볍고 성능이 우수하지만, 그 형상을 가공하고 가공 정밀도를 측정하는 것이 어렵다. 특히 위성에 사용되는 대형 조리개 비구면 미러는 높은 정밀도가 필요하고 처리하는 데 시간이 오래 걸린다. 기존의 연마 공정에는 갠트리 구조를 갖는 컴퓨터 수치 제어 공작기계가 사용되고 있으나, 자유도가 부족하여 복잡한 형상을 처리하기 어렵다는 단점이 있다. 이러한 문제를 극복하기 위해 다관절 산업용 로봇을 사용하는 연마 시스템을 개발하였다. 개발된 시스템은 공구 경로 생성 프로그램, 실시간 로봇 모니터링 및 제어 프로그램으로 구성되며, 시뮬레이션 소프트웨어와 실제 로봇 작동을 통해 개발된 시스템의 성능을 검증하였다.

• Design & Manufacturing
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• 제2권1호
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• pp.33-38
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• 2008

As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

• Journal of the Optical Society of Korea
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• 제17권2호
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• pp.142-147
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• 2013

In order to deduce the difficulty of fixing the Ritchey-Chretien (R-C) dual reflective optical system and enhance the stability of the secondary mirror, a compact integral structure is presented here composed of two transmitting and two reflective aspheric surfaces. The four surfaces were manufactured from a single germanium lens and integrated together. The two reflective surfaces formed by coating the inner reflecting films were assembled in one lens. It makes the installation of the two mirrors easier and the structure of the secondary mirror more stable. A design of mid-wave infrared (MWIR) compact imaging system is presented with a spectral range chosen as $3.7-4.8{\mu}m$. The effective focal length is f=90 mm. The field of view (FOV) for the lens is $4.88^{\circ}$. It has good imaging capability with Modulation Transfer Function (MTF) of all field of view more than 0.55 close to the diffraction limitation. Outdoor experiments were carried out and it is shown that the integral catadioptric optical system performs well on imaging.