• Title/Summary/Keyword: arc efficiency

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A Study on the Calculating Method of the Heat Input Efficiency in Arcspot Welding (아크 스폿 용접의 입열효율 계산 방법에 관한 연구)

  • Jang, Kyoung-Bok;Cho, Sang-Myoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1065-1070
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    • 2003
  • In arc spot welding process, the arc is not moving and heat input is concentrated in one spot so that the heat input efficiency of arc is higher than that of GMAW. In other words, the heat input efficiency of arc change during weld time because arc start is done in spot and weld metal is filled. Therefore, the heat input model of arc spot welding should be different from that of general GMAW. In present study, the calculating model of heat input efficiency in arc spot welding was suggested by temperature monitoring near spot in arc spot welding of copper plate. The result showed that the heat input efficiency of arc was changed three times during weld time. The accuracy of calculating method of heat input efficiency was verified by heat transfer analysis of arc spot welding process using finite element method.

Effect of Heat Flux on the Melting Efficiency and Penetration Shape in TIG Welding (TIG 용접에서 열유속이 용융효율과 용입형상에 미치는 영향)

  • Oh, Dong-Soo;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.44-50
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    • 2009
  • The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

IMPROVEMENT OF RADIATION MODELING IN NUMERICAL ANALYSIS OF 150kW ARC HEATER AND ANALYSIS OF INFLOW CONDITION AROUND SPECIMEN (150kW 아크히터 수치해석에서의 복사모델 개선 및 시편 주변의 유입류 분석)

  • Byeon, J.Y.;Han, S.H.;Kim, K.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.148-155
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    • 2011
  • In this study, numerical analysis was performed for 150kW arc heater and inflow around specimen was studied. Pressure, voltage, etc. were similar to experimental data, however efficiency was over estimated. In order to correct efficiency, swirl effect and modified radiative heat flux using configuration factor were considered. It was shown that Swirl had little effect on efficiency although radiative heat flux played an important role on decreasing the efficiency of arc heater. In addition, non-equilibrium analysis that plasma flows moves from an arc heater's nozzle to a specimen were performed.

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Photovoltaic Characteristics of Low-density Concentration GaAs Solar Cells with/without Anti-reflective Coating

  • Noh, Sam Kyu;Kim, Jong Soo;Kim, Jin Soo;Yu, Jae Su
    • Applied Science and Convergence Technology
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    • v.23 no.1
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    • pp.27-33
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    • 2014
  • We have studied photovoltaic characteristics of single-junction GaAs solar cells with/without an $MgF_2/ZnS$ anti-reflective coating (ARC) illuminated by low-density concentration (<10 suns). By the ARC deposition, the short-circuit current density ($J_{SC}$) and the fill factor (FF) are increased by $5mA/cm^2$ and 5% at a standard illumination (1 sun), respectively, and the resulted conversion efficiency is enhanced by 45%. In contrast with the cell with no ARC showing a rapid degradation with increasing concentration power, the efficiency of ARC-deposited cell remains almost constant as ($17.7{\pm}0.3$)% regardless of the concentration. It informs that ARC treatment is very effective in GaAs concentrator solar cells.

Arc efficiency and kerf width in plasma arc cutting process (플라즈마 절단공정에서의 아아크 효율과 절단폭)

  • 노태정;나석주
    • Journal of Welding and Joining
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    • v.5 no.1
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    • pp.23-33
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    • 1987
  • Plasma arc cutting is a fusion cutting process in which a gas constricted arc is employed to produce high temperature, high velocity jet at the workpiece. Even though the plasma arc cutting has been wid¬ely used in the industry, very little work has been done on the analysis of the process. In this paper, the kerf width was numerically analyzed by soving the temperature distribution in base metal under consideration of the latent heat effect. In modelling the heat flow problem, the heat intensity of the plasma arc was assumed to have a Gaussion distribution in the transverse direction and expone¬ntially decreasing in the thickness direction. The thermal efficiency and the heat input ratio of the top surface were experimentally deterimned for various thickness and cutting conditions, and used in numerical calculation of the kerf width. The experimental results were in eonsiderabely good agreement with the theoretically predicted kerf width.

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Analysis of Electrical Characteristics of Silicon Solar cell according to the ARC thickness using Medici Program (메디치 프로그램을 이용한 실리콘 솔라셀의 ARC 두께에 따른 전기적 특성 해석)

  • Kim, Jae-Gyu;Kim, Ji-Man;Song, Han-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.10
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    • pp.3853-3858
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    • 2010
  • This paper shows electrical analysis of the silicon solar cell according to the various ARC thickness using Medici program. we built a mesh structure of the solar cell that use ARC consisting of ITO(Indium-Tin-Oxide) transparent electrode, for the Medici modeling. About various oxide layer thickness of the ARC for 30 nm, 60 nm, 90 nm, changes of the I-V curve, Isc, Voc, transmittance and external collection efficiency performed according to wavelength of Incident ray. Simulation results show maximum power 22 mW/$cm^2$, fill factor 0.83 in condition of 60 nm ITO thickness.

A Study on Filtration Efficiency of Several Dust Masks for Stainless Steel arc Welding fume (방진마스크의 Stainless steel arc 용접흄 여과효율에 관한 연구)

  • Song, Kyung-Seuk;Kwon, Yong-Shick;Han, Kuy-Tae;Chung, Kyu-Hyuck;Lee, Yong-Mook;Yu, Il-Je
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.11 no.1
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    • pp.42-47
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    • 2001
  • The purpose of this study was to investigate for filtration efficiency of several dust masks, comparing with filtration efficiency certified by KOSHA(Korea Occupational Safety & Health Agency), and to require of the right use of protective respirators. Using a welding fume generator and chamber, several dust masks, which were widely used in the workplaces in korea, were tested for their filtering efficiency for stainless steel arc welding fume. The filtration efficiency testing system consisted of a welding fume generator, a chamber and a filtration unit. The filtration unit was made of a mask which was inserted into the sampling cassette and another sampling cassette, which contained mixed cellulose ester filter paper. These two cassettes were connected with tubing. Stainless steel arc welding fume generator was delivered into an chamber. The welding fume in the chamber was passed into the filtration unit with flow rate of 30 liter/min. The welding fume filtration efficiency was evaluated by gravimetric measurement. Metal concentrations in the welding fume before and after filtration were measured with inductive coupling plasma analyzer. Following results were obtained: Filtration efficiency of welding fume for common hygienic mask was 63.82% and the average efficiencies for A, B, C, D, E, F and G masks were 94.62%, 96.58%, 83.20%, 82.76%, 77.25%, 86.55% and 93.22%, respectively. Our results indicate that dust masks used widely in the welding workplaces in korea are not proper for protecting worker's health and then the use of fume mask should be required.

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Nonlinear Analysis of Space Trusses Using the Combined Arc-Length Method (복합 호장법을 이용한 공간 트러스의 비선형 해석)

  • 석창목;권영환
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.3
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    • pp.361-369
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    • 2001
  • This paper deals with numerical efficiency of nonlinear solution technique for space trusses. It will propose the combined Arc-length method to trace structural behavior after reaching buckling load as opposed to the current Arch-length method. The combined Arc-length method uses the current stiffness parameter as a control variable. It uses Secant-Newton method in stable path and applies Arc-length method in unstable path. To evaluate efficiency of solution technique, the accuracy of solution, convergence, and computing time concerning illustrative numerical examples are compared with the current Arc-length method. It show that the combined Arc-length method, as proposed in this paper, is superior to the current Arc-length method in numerical nonlinear analysis.

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Investigation of Anti-Reflection Coatings for Crystalline Si Solar Cells (결정질 실리콘 태양전지에 적용되는 반사방지막에 관한 연구)

  • Lee, Jae-Doo;Kim, Min-Jeong;Lee, Soo-Hong
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.367-370
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    • 2009
  • It is important to reduce a reflection of light as a solar cell is device that directly converts the energy of solar radiation to electrical energy in oder to improve efficiency of solar cells. The antireflection coating has proven effective in providing substantial increase in solar cell efficiency. This paper investigates the formation of thin film PSi(porous silicon) layer on the surface of crystalline silicon substrates without other ARC(antirefiection coating) layers. On the other hand the formation of $SO_{2}/SiN_x$ ARC layers on the surface of crystalline silicon substrates. After that, the structure of PSi and $SO_2/SiN_x$ ARC was investigated by SEM and reflectance. The formation of PSi layer and $SO_{2}/SiN_x$ ARC layers on the textured silicon wafer result about 5% in the wavelength region from 0.4 to $1.0{\mu}m$. It is achieved on the textured crystalline silicon solar cell that each efficiency is 14.43%, 16.01%.

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Recent Technological Tendency of Laser/Arc Hybrid Welding (레이저/아크 하이브리드용접기술의 최신 동향)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.4-15
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    • 2013
  • The laser/arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. The laser-arc hybrid welding process has good potential to extend the field of applications of laser technology, and provide significant improvements in weld quality and process efficiency in manufacturing applications. This review analyses the recent advances in the fundamental understanding of hybrid welding processes using the works of the data base of Web of Science (SCI-Expanded) since the 2000 year. The research activity on the hybrid welding has been become more actively since 2006, especially in China, presenting the most research papers in the world. Since the hybrid welding process was adopted in manufacturing of the automobile in Europe in the early of 2000's, its adopting is widely expanded in the field of manufacturing of automobile, ship building, steel construction and the other various industry. The hybrid welding process is expected to advance toward higher productivity, higher precision, higher reliability through the mixing of high power and flexible fiber laser or disk laser and digitalized pulsed arc source.