• Title/Summary/Keyword: anti-wear performance

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Anti-wear performance and life evaluation of wheel bearing type greases

  • Kim Jung-Young;Chung Keun-Wo;Kim Young-Wun;Jo Won-Oh
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.111-116
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    • 2004
  • Li-complex and urea type greases (each 10 species) which were furnished by Chang-Am LS, analyzed anti-wear performance into fretting wear tester & four-bail wear tester. from the results of fretting wear test, the wear volume of Li-complex greases are $4.6\~8.9mg\;and\;8.3\~14.4mg$ with the test of urea greases. The anti-wear performance for 4-ball wear test of greases produced results around 0.5mm at the value of WSD. The grease life performance were evaluated by SKF-ROF Grease Tester and wheel bearing life tester. From the results of SKF-ROF tester, the life performance evaluated by whole working time produced results $50\~300hr$ with the Li-complex greases and 100-1000hr with the urea greases. That is to say, in spite of severe condition at the higher of $10^{\circ}C$ reaction temp, the life performance with Urea type greases are much superior to Li-complex type greases. Prior to wheel bearing life tester, the grease selected performance evaluation(=anti-wear test) are tested by wheel bearing tester. In this results, we can confirm results those are similar with SKF-ROF tester. In this study, we can draw two major conclusions, one is that Li-complex greases are superior to urea greases with anti-wear properties and the other is that urea greases are much superior to Li-complex greases with life performance.

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A Study on Friction and Wear Characteristics of Nano-size Carbon (나노 사이즈 탄소입자의 마찰마모 특성에 관한 연구)

  • Jung, Kwang-Woo;Choi, Jeong-Kyu;Moon, Seong-Yong;Chung, Keun-Woo
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.264-268
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    • 2008
  • A large number of additives have been used with the efforts of improving the performance of lubricants used along with the development of internal combustion engine. In this study, nano-sized graphite was used as liquid-lubricant additive. In order to disperse graphite into oil, we esterified the nano-carbon manufactured by our company with various types of alcohol. After measuring the anti-wear in accordance with the types of alcohol and added concentration, it has been found that its anti-wear/friction decrease has been improved in case of adding 0.1% of the sample composed with C12/14 mixed alcohol & hexadecanol.

Performance Evaluation of Nano-Lubricants at Journal Bearing of Scroll Compressors (나노 윤활유를 이용한 스크롤 압축기 저널 베어링의 윤활특성 평가)

  • Kim, Kyong-Min;Hwang, Yu-Jin;Lee, Kwang-Ho;Sung, Chi-Un;Lee, Jae-Keun;Jung, Won-Hyun;Kim, Sung-Choon;Jin, Hong-Kyun
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.189-193
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    • 2008
  • Performance of refrigerant oil at the thrust-bearing and at the journal-bearing of a scroll compressor is a significant factor. This paper presents the friction and anti-wear characteristics of nano oil with a mixture of a refrigerant oil and carbon nano particles in the journal bearing of scroll compressors. The characteristics of friction and anti-wear using nano-oil is evaluated using the disk on disk tester and the journal bearing tester for measuring friction surface temperature and the coefficient of friction at the journal bearing tester. In journal bearing test, the average friction coefficient of high concentration nano-oil was decreased down to 18% compared to raw oil under 4,500 N and 3,600 rpm. It is believed that nano particles can be coated on the wear surfaces and the interaction of nano particles between surfaces can be improved the lubrication in the friction surfaces. Worn surfaces of frictional specimen were measured with straightness. carbon nano oil enhances the characteristics of the anti-wear and friction at the joural bearing of scroll compressors.

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Corrosion and Sliding Properties of the Nickel-Based Alloys for the Valve Seats Application

  • Honda, Tadashi
    • Corrosion Science and Technology
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    • v.7 no.2
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    • pp.92-98
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    • 2008
  • This paper describes the experiments of the corrosion and the sliding tests of the nickel-based alloys for the gate valve seating materials used at high pressure and temperature. The general corrosion rates and IGC susceptibility are tested in pressurized water at 533 K and 575 K and in Strauss test solution. The sliding tests have been done in pressurized water at 293 k, 473 K and 573 k. The alloys containing above 10% chromium may have the anti-corrosion properties that could be applied to the valve seats for the power plants. The good sliding performance and the good pressure tightness are obtained when the disc specimens that have hardness 500 to 600 Hv combined with the seat specimens that have hardness 250 to 410 Hv containing about 40 percent of iron. The large size gate valves sliding tests have certified the test results. The anti-wear properties of the seat alloy and the anti-IGC susceptibility of the disc alloy could be improved by the addition of silicon and niobium, respectively.

Friction and Wear Characteristics of Copper Alloy Fine Particles Contained in an Additive (첨가제에 함유된 미세한 구리합금입자의 마찰 및 마모 특성)

  • 안효석;이성철
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.32-40
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    • 1996
  • The tribological role of copper alloy fine particles in an additive is not well known compared to solid lubricants such as $MoS_{2}$ and PTFE. In this experimental investigation, a series of friction and wear test was undertaken to gain a better understanding of an additive containing copper alloy fine particles and to identify the effectiveness of copper alloy particles in improving tribological performance of the lubricant. Friction and wear of specimens under lubricated contact condition were studied and the worn surfaces were characterized by AES (Auger Electron Spectroscopy), SEM (Scanning Electron Microscopy) and optical microscopy. It was revealed that a copper-contained layer was formed and this layer resulted in considerable reduction in both friction and wear due to its lubricity and anti-wear property. The analysis of worn surface revealed that copper of the fine alloy particles in the additive helps healing the worn surface by plating and filling wear pits.

Performance Evaluation of Thrust Slide-Bearing of Scroll Compressors under R-22 Environment (R-22 냉매 분위기하에서 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Sang-Won;Kim, Hong-Seok;Lee, Jae-Keun;Lee, Hyeong-Kook;Lee, Byeong-Chul;Park, Jin-Sung
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.590-595
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    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil are evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

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Development of the Carbide Reinforced Ni-Grain Roll (탄화물 강화 Ni-Grain Roll개발)

  • Suh Y. C.;Chung B. H.;Lee H. C.;Kim Y. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.223-230
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    • 2004
  • In order to improve the productivity and quality of the hot rolled products, many morden mills have continuously required advanced roll materials. The introduction of HSS rolls in early stands of the Hot Strip Mill brought the excellent performance in wear resistance and surface roughness. Ni-grain rolls used in the later stands was needed to improve the roll performance. Therefore, the carbide reinforced Ni-grain roll was developed. The present paper will describe the development of carbide reinforced rolls made by INI STEEL and the results of mill tests. The wear resistance was increased upto $40\%$ and the anti-accident ablility was remarkably improved compared to the normal Ni-rain roll.

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Performance Evaluation of PTFE Oil-seal for Automotive Engine Front Part (자동차 엔진 프론트부의 PTFE 오일씰의 성능평가)

  • Choi, Hyun-Jin;Park, Chul-Woo;Lee, Jong-Cheol;Kim, Jong-Gab;Choi, Seong-Dae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.66-71
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    • 2011
  • This study analyzed the mechanical characteristics and evaluated their subsequent performance for two types of seals which reinforced characteristics with lower friction and anti-wear functions among the foremost important features in the automotive engine seals; one with the addition of glass fiber to PTFE(Polytetrafluoro ethylene); the other with the addition of self-lubricant molybdenumin addition to the glass fiber. Based on the configuration design of seal installed to the front part in the automotive engine, this study carried out interpretations on the stress and reaction for those two types of oil seals to compare the maximum stress and contact load generated from the seal steel, rubber and PTFE lip. This study also verified the stress concentration and anti-wear performance through the coefficient of friction, torque and durability test by producing two types of PTFE seals actually.

Study on Improvement of Lubrication Characteristics for the Material of Compressor Friction Parts with Nano-oil (나노 오일을 이용한 압축기 습동부 재질의 윤활 특성 향상에 관한 연구)

  • Kim, Sung-Choon;Kim, Kyong-Min;Hwang, Yu-Jin;Park, Young-Do;Lee, Jae-Keun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.10
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    • pp.559-563
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    • 2009
  • Performance of refrigerant oil at the thrust-bearing and at the journal-bearing of a scroll compressor is a significant factor. This paper presents the friction and anti-wear characteristics of nano oil with a mixture of a refrigerant oil and carbon nano particles. The characteristics of friction and anti-wear using nano-oil is evaluated using the disk on disk tester for measuring friction surface temperature and the coefficient of friction. The average friction coefficient of nano-oil was reduced by 60% compared to raw oil under 600 N and 1,000 rpm. It is believed that the interaction of nano particles between surfaces can be improved the lubrication in the friction surfaces. Worn surfaces of frictional specimen were also investigated by the optical and atomic force microscopy. Conclusively, it is expected that wear and friction coefficient of compressor can be reduced by alignment applying nano-oil as refrigerant oil.

ANTIWEAR FILM FORMATION BY COMPONENTS OF PASSENGER CAR MOTOR OILS

  • Yamaguchi, E.S.;Roby, S.H.;Francisco, M.M.;Ruelas, S.G.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.267-268
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    • 2002
  • Engine testing of new low-sulfur, low-phosphorus anti wear components is expensive and time consuming so bench testing of potential candidates is highly desirable as a first step evaluation. Electrical contact resistance (ECR) has been shown to be a convenient method to assess antiwear film formation in a ball-on-flat bench wear test. Correlation of the bench test to fired engines was demonstrated for lubricants varying only in the type of detergent. Previous papers have examined film formation by one and two component formulations of zinc dialkyldithiophosphate (ZnDTP) and detergents. In this study, the ECR technique is systematically extended to formulations including ZnDTP, detergent, and dispersant. Both type and level of components are considered and the implications for engine performance are discussed.

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