• 제목/요약/키워드: anti corrosion

검색결과 340건 처리시간 0.029초

Development of Durable Reliability Assessment Methods for Heavy Duty Coatings

  • Kim, Seung-Jin;Jung, Ho;Yang, In-Mo;Tanaka, Takeyuki
    • Corrosion Science and Technology
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    • 제4권4호
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    • pp.155-163
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    • 2005
  • Heavy duty coating are required to have minimum durable period of 15 years under average usage environment because these paints are coated with purpose of anti-corrosion, antifouling, plastering etc. Onto steel structures constructed upon land and sea and other ferrous structures of electric power generation plants, electricity transmission towers, large structures of various plants, etc. Therefore we tried to estimate heavy duty coating longevity through reliability evaluation method and used combined cyclic anti-conrrosion test method composed of drying, moisturizing and salt spray as for accelerated life test to estimate longevity. Accelerated life test hours to heavy duty coating of first grade (with longevity not less than 15 years) specification may be obtained from troubleless test hours $t_n=\frac{B_p}{n^{1/\beta}}\left[\frac{1n(1-CL)}{1n(1-p)} \right]^{1/\beta}=19.671$ (yr) where shape parameter $\beta=1.1$, confidence level CL=80 %, warranty life $B_{10}=15$ yr and sampling size n=10 (2 sets). Because acceleration factor {AF} found by accelerated test is 41.7, accelerated life test hours required may be represented about 4,132 hr so that if this amount of hours is converted to number of cycles(6 hr/cycle) of complex cycle corrosion resistance test then the amount is tantamount about 690 cycles. That means if there does not occur trouble failure (with defect factor sum not more than 20) during when there is performed 690 cycles of combined cyclic anti-corrosion test to heavy duty coating specimen then it signifies that there can be warranted longevity $B_{10}$ of 15 yr under condition of confidence level CL=80 %.

전기화학적 염소 추출법에 의한 시멘트 모르터내의 철근 방식 (Anti-Corrosion Behaviour of Rebar in Cement Mortar by Electrochemical Chloride Extraction)

  • 남상철;임영창;조원일;조병원;전해수;윤경석
    • 전기화학회지
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    • 제3권1호
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    • pp.31-38
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    • 2000
  • 전기화학적 염소 추출법에 의해 염분이 함유된 시멘트 모르터내의 철근의 방식효과를 고찰하였다 초기에 혼입된 염 중 약 $43\%$가 Friedel 염 형태로 시멘트 모르터내에 고정되었으며, 전기화학적 염소추출법에 의해 가용성 염소이온의 추출이 가능하였다. Fick's 2nd law에 의해 시간 및 거리에 따른 농도 profile의 예측이 가능하였으며, 이는 실제값에 근접하였다. 전기화학적 염소추출법 수행 후 부식전위는 양의 방향으로 상승하였으며, 교류 임피던스결과 부식이 억제됨을 알 수 있었다.

콘크리트 특성에 따른 반전위 측정값의 변화와 부식제어 조건 (Variation of Half Cell Potential Measurement in Concrete with Different Properties and Anti-Corrosive Condition)

  • 김기범;박기태;권성준
    • 한국구조물진단유지관리공학회 논문집
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    • 제17권6호
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    • pp.95-103
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    • 2013
  • 비파괴 기법중 반전위 측정법은 부식가능성을 정량적으로 판별할 수 있으므로 꾸준하게 사용되고 있다. 본 연구에서는 피복두께를 10, 30, 60mm, 물-시멘트비를 0.35, 0.55, 0.70으로 변화시킨 RC 시편을 대상으로 비말대 지역을 모사한 촉진염해분무실험을 수행하였다. 45일간의 촉진 염해 분무시험을 수행한 뒤, RC 시편에 대하여 반전위값을 측정하였다. w/c 0.55 조건에서 피복두께가 10mm인 RC 시편은 부식이 발생하였으며, w/c 0.7인 경우 피복두께 30mm인 시편에서도 부식이 발생하였다. 실험결과를 이용하여 물-시멘트비와 피복두께를 변수로 하는 반전위 평가식을 제안하였으며, 비말대지역에서 부식을 억제할 수 있는 조건을 도출하였다. 또한 Life 365 프로그램을 이용하여 비부식 조건의 w/c와 피복두께를 분석하였으며, 본 연구의 결과인 반전위 측정값과 비교하였다.

용융안연 도금욕의 Ni첨가가 도금강판의 게면반응 및 내식성에 미치는 영향 (Effect of Ni Addition Interfacial Reaction and Corrosion Resistance in Hot Dip Galvanizing)

  • 이경구;시희봉;이도재
    • 한국표면공학회지
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    • 제31권6호
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    • pp.379-388
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    • 1998
  • The iron-zinc interfacial reaction and corrosin properties in galvanizing bath containning Ni have been intestigated. The substrate steel plates were galvanized in Zn or Zn-0.018Al baths with various Ni contents. The corrosion resistance of galvanized specimens was also evaluated by $60^{\circ}$bending test for galvannealing speaaimens. The corrosion resistance was improved with Ni addition in pure Zn bath, while deteriorated with Ni addition in Zn-0.18Al bath. The anti-powdering property, on thhe otherhand, was improved with Ni addition in Zn-0.18Al bath, while deteriorated with Ni addition in pure Zn. It was found that the anti-powdering property was improved with increasing $\xi$ phase ratio in reaction layer.

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내부식성 콘크리트 개발을 위한 기초연구로서 개질유황 혼합 콘크리트의 물성 평가 (Evaluation on the Properties of Modified-sulfur Concrete as a Basic Study for Development of Anti-corrosive Concrete)

  • 박상순;나옥정
    • Corrosion Science and Technology
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    • 제15권1호
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    • pp.28-37
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    • 2016
  • Due to the increased construction of offshore concrete structures and the use of de-icing salts for the purpose of snow removal, the needs for the development of anti-corrosive concrete are increasing. To solve these problems, an evaluation of the mechanical and durability properties for concrete were conducted by mixing modified-sulfur as 0 %, 5 %, 10 %, 15 % cement weight ratio. Both strengths and the properties affecting durability such as water absorption coefficient, chloride ion permeability, accelerated carbonation resistance, rapid freezing and thawing, and chemical resistance were evaluated. All evaluations performed were according to the test specifications associated KS. The results indicate that mixing of modified-sulfur lowed chloride ion permeability and improved chemical resistance.

Al(Cu 1%)막의 플라즈마 식각후 부식 억제를 위한 $SF_6$ 처리시 fluorine passivation 효과 (The Effects of Fluorine Passivation on $SF_6$ Treatment for Anti-corrosion after Al(Cu 1%) Plasma Etching)

  • 김창일;권광호;백규하;윤용선;김상기;남기수
    • 한국전기전자재료학회논문지
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    • 제11권3호
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    • pp.203-207
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    • 1998
  • After etching Al-Cu alloy films using $SiCl_4/Cl_2/He/CHF_3$ plasma, a corrosion phenomenon on the metal surface has been studied with XPS (X-ray photoelectron spectroscopy) and SEM (Scanning electron microscopy). In Al-Cu alloy system, the corrosion occurs rapidly on the etched surface by residual chlorine atoms. To prevent the corrosion, the $SF_6$ plasma treatment subsequent to the etch has been carried out. A passivation layer is formed by fluorine-related compounds on etched Al-Cu alloy surface after $SF_6$ treatment, and the layer suppresses effectively the corrosion on the surface as the RF power of $SF_6$ treatment increases. The corrosion could be suppressed successfully with $SF_6$ treatment in the RF power of 150watts.

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The Performance of Cathodic Protection with ICCP

  • Oh, Jin-Seok
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권8호
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    • pp.1286-1290
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    • 2004
  • This paper describes the anti-corrosion system on underwater structures of ships. Metals and alloys have several positions in the series such as immunity, corrosion and passivity. The iron potential has to change from the corrosion position to the anodic protection or cathodic protection for preventing corrosion by providing corrosion protection system such as ICCP(Impressed Current Cathodic Protection). The purpose of ICCP system is to eliminate the rusting or corrosion, which occurs on metal immersed in water. The system includes a power supply unit, which consists of a transformer, a converter. a controller, etc. This paper presents the protection performance of ICCP under dynamic condition such as velocity. The variation of potential and current density with time and environment factors are also described Finally, the experimental results will be explained and analysed.

A Novel Under-film Corrosion Tester Using Current Interrupter Technique

  • Tanabe, Hiroyuki;Taki, Tohru;Nagai, Masanori;Ogawa, Osamu
    • Corrosion Science and Technology
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    • 제3권6호
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    • pp.240-244
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    • 2004
  • Recently a variety of electrochemical techniques have been used for the measurement of under-film corrosion of coated steel. Each method has its own characteristic and is suitable to determine some kinds of anti-corrosive mechanisms of coating film. We developed a new under-film corrosion tester (UFCT) which adoped current interrupter technique in principle. Electrochemical parameters can be measured by UFCT. It is possible for the novel under-film corrosion tester to evaluate under-film corrosion of steel covered with high electric resistance coating film which has no defect and is not easy to evaluate it by other methods. Finally some experimental results of protective coating performance obtained by UFCT were discussed.

밀폐 박스거더형 무도장 내후성강 교량의 부식취약부에 대한 방식대책 연구(I) (The anti-corrosion study on the corrosion-sensitive areas of unpainted weathering steel bridges with closed box girder(I))

  • 송창영;이의호;이제현;박현출;최재석;노영태
    • Corrosion Science and Technology
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    • 제12권3호
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    • pp.149-157
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    • 2013
  • In corrosion-sensitive areas of exsisting unpainted weathering steel bridges with closed box girder structures. there are some serious local corrosion problems because of rain water or dew water which can not be solved by exsisting maintenance methods. These problems must be controled technically because of bad. influence on the safety of bridge. This study is the first stage of developing the economic corrosion control manual for these local corrosion problems. Through the injection of tar sealant into the crevice of mock-up equipment, it was prooved that the corrosive sealant can be useful to corrosion control at crevice of corrosion sensitive area.

E-100용 연료펌프 하부 하우징의 냉간단조 개발 (Development of E-100 Fuel Pump Lower Housing Using Cold Forging Process)

  • 이병훈;박성영
    • 한국산학기술학회논문지
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    • 제13권1호
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    • pp.14-20
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    • 2012
  • 본 논문은 냉간단조 연료펌프와 다이캐스팅의 연료펌프에 대해 성능 실험과 아세트산이 포함된 에탄올에 250시간 연료펌프를 구동하여 부식성에 대해 실험을 수행하였다. 성능실험을 수행한 결과, 냉간단조된 하부하우징과 다이캐스팅된 하부하우징으로 제작된 연료펌프의 성능은 동등한 수준이었다. 내부식성은 다이캐스팅된 하부하우징보다 냉간단조된 하부하우징이 더 우수하였으며, 냉간단조된 하부하우징이 다이캐스팅된 하부하우징보다 치밀한 조직을 가지고 있었다.