• 제목/요약/키워드: anodizing

검색결과 340건 처리시간 0.028초

Effect of Annealing on the Pitting Corrosion Resistance of Anodized Aluminum-Magnesium Alloy Processed by Equal Channel Angular Pressing

  • Son, In-Joon;Nakano, Hiroaki;Oue, Satoshi;Kobayashi, Shigeo;Fukushima, Hisaaki;Horita, Zenji
    • Corrosion Science and Technology
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    • 제6권6호
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    • pp.275-281
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    • 2007
  • The effect of annealing on the pitting corrosion resistance of anodized Al-Mg alloy (AA5052) processed by equal-channel angular pressing (ECAP) was investigated by electrochemical techniques in a solution containing 0.2 mol/L of $AlCl_3$ and also by surface analysis. The Al-Mg alloy was annealed at a fixed temperature between 473 and 573 K for 120 min in air after ECAP. Anodizing was conducted for 40 min at $100-400A/m^2$ at 293 K in a solution containing 1.53 mol/L of $H_2SO_4$ and 0.0185 mol/L of $Al_2(SO_4)_3$. The internal stress generated in anodic oxide films during anodization was measured with a strain gauge to clarify the effect of ECAP on the pitting corrosion resistance of anodized Al-Mg alloy. The time required to initiate the pitting corrosion of anodized Al-Mg alloy was shorter in samples subjected to ECAP, indicating that ECAP decreased the pitting corrosion resistance. However, the pitting corrosion resistance was greatly improved by annealing after ECAP. The time required to initiate pitting corrosion increased with increasing annealing temperature. The strain gauge attached to Al-Mg alloy revealed that the internal stress present in the anodic oxide films was compressive stress, and that the stress was larger with ECAP than without. The compressive internal stress gradually decreased with increasing annealing temperature. Scanning electron microscopy showed that cracks occurred in the anodic oxide film on Al-Mg alloy during initial corrosion and that the cracks were larger with ECAP than without. The ECAP process of severe plastic deformation produces large internal stresses in the Al-Mg alloy; the stresses remain in the anodic oxide films, increasingthe likelihood of cracks. It is assumed that the pitting corrosion is promoted by these cracks as a result of the higher internal stress resulting from ECAP. The improvement in the pitting corrosion resistance of anodized AlMg alloy as a result of annealing appears to be attributable to a decrease in the internal stresses in anodic oxide films

Metal과 Metal Oxidefh 구성된 복합구조의 Peel Strength (Peel strengths of the Composite Structure of Metal and Metal Oxide Laminate)

  • 신형원;정택균;이효수;정승부
    • 마이크로전자및패키징학회지
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    • 제20권4호
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    • pp.13-16
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    • 2013
  • 양극산화(anodization)공정으로 제작된 규칙성 나노구조의 다공성 산화알루미늄(Aluminum Anodic Oxide, AAO)는 공정이 적용된 LED 모듈은 비교적 쉽고 경제적이므로 최근 LED용 방열소재로 응용하기 위하여 다양하게 연구가 진행되고 있다. 일반적으로 LED 모듈은 알루미늄/폴리머/구리 회로층으로 구성되며 절연체 역할을 하는 폴리머는 히트스프레더로 구성되어있다. 그러나 열전도도가 낮은 폴리머로 인하여 LED부품의 열 방출이 원활하지 못하므로 LED의 수명단축 및 오작동에 영향을 미친다. 따라서, 본 연구에서는 폴리머 대신 상대적으로 열전도도가 우수한 AAO를 양극산화 공정으로 제작하여 히트스프레더(heat spread)로 사용하였다. 이때, AAO와 금속인 구리 회로층간의 접착력을 향상시키기 위하여 스퍼터링 DBC(direct bonding copper)법으로 시드층(seed layer)을 형성한 뒤 최종적으로 전해도금공정으로 구리회로층을 형성하였다. 본 연구에서는 양극 산화공정으로 AAO와 금속간의 접착강도를 개선하여 1.18~1.45 kgf/cm와 같은 우수한 peel strength 값을 얻었다.

임플랜트 표면처리가 생체활성에 미치는 영향 (EFFECT OF DIFFERENT SURFACE TREATMENTS TO INCREASE BIOCOMPATIBILITY OF DENTAL IMPLANT)

  • 이호진;송광엽;윤태호
    • 대한치과보철학회지
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    • 제44권5호
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    • pp.594-605
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    • 2006
  • Statement of problem: Modification of titanium implant surface has potential to ensure clinically favorable performance that several surface modification technologies have been introduced. Among the methods. anodizing method and sol-gel hydroxyapatite coating method have gained much interest due to its roughness and chemical composition of the coating layer, but more of its biocompatibility result is required. Purpose : The purpose of this study was to compare bone-implant interface shear strength of four different surface treated implants as time elapsed. Resonance frequency analysis(RFA) and removal torque measurement methods were employed to measure implant stability at one week and six week after implantation. Material and method: A total of 80 screw-shaped implant [20 machined, 20 resorbable media blasted(RBM), 20 anodized, and 20 anodized+hydroxyapatite sol-gel coated] were prepared, and one of each group was implanted in the tibia of a New Zealand white rabbit that total 20 of them were used. In order to test the implant stability and implant-tissue interface contact changing in the bone bed, each 10 rabbit were sacrificed 1 week and 6 week later while resonance frequency and removal torque were measured. One-way analysis of variance and the Tukey test were used for statistical analysis. Results : The results were as follows. 1. There was no statistically significant difference of implant stability quotients(ISQ) value in RFA between individual groups after 1 week of implantation and 6 weeks(p>0.05). But, there was statistically significant increase of ISQ value in 6 weeks group compared to 1 week group(p<0.05). 2. There was no statistically significant difference in removal torque analysis between individual groups after 1 week of implantation and 6 weeks(p>0.05). but there was statistically significant increase in all 4 groups after 6 weeks compared to 1 week later(p<0.05). 3. There was no statistically significant difference in removal torque analysis between anodized group and HA coating after anodic oxidation 6 weeks later(p>0.05), but significant difference was appeared in both groups compared to RBM group and smooth-machined group(p<0.05). Conclusions : It can be suggested that changes in surface characteristics affect bone reactions. Anodized and anodized+hydroxyapatite sol-gel coating showed significantly improved bone tissue response to implants, but further study on the effect of hydroxyapatite dissolution is needed.

가토 경골에 식립된 Ca-P 박막코팅 임프란트의 뒤틀림 제거력 및 조직형태학적 평가 (THE EVALUATION OF THE REMOVAL TORQUE AND THE HISTOMORPHOMETRY OF THE CA-P COATING SURFACE IN RABBIT TIBIA)

  • 곽명배;이청희
    • 대한치과보철학회지
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    • 제42권5호
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    • pp.556-571
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    • 2004
  • Statement of problem: Surface texture of the implant is one of the important factors of the implant success, especially in the immediate implant loading. Many methods of the surface treatment of implant have developed and introduced. Purpose : This study was to evaluate the effects of the Ca-P coating implant crystallized the hydroxyapatite on the surface by the removal torque test and the histomorphometric analysis in vivo. Material and methods: 135 screw type implants, 4.0mm in length and 3.75mm in diameter were used in this study. Implants were divided into 3 groups and treated in the different mothods. Group I was not treated, Group II was treated in the SLA method, and Group III was treated in the Ca-P coating with the anodizing method and the hydroxyapatite was crystallized on the surface with the hydrothermal treatment. Firstly, the surface roughness of each group was measured, 45 rabbits were used in this experiment. Two implants were inserted on right tibial metaphysis and one implant was inserted on left side with the alternating order. After the healing periods of 3, 5, and 12 weeks, the rabbits were sacrificed to evaluate the osseointergration by the removal torque test and the histomorphometric analysis. Results : 1. In the analysis for the surface roughness, Group II showed the highest roughness. And Group III showed higher secondly. There was a significant difference one another statistically 2. In the removal torque test, Group III and II were significantly higher than Group I. There was no statistical difference between Group III and Group II. 3. For all Groups, the removal torque values at 12th week were significantly higher than at 3rd and 5th week. 4. In histomorphometric analysis, the bone implant contact rates of Group III and II were higher than that of Group I at 3rd and 5th week. There was a significant difference at 5th week. 5. In histomorphometric analysis, the bone implant contact rate of Group III and II increased from 3rd week to 5th week, but decreased at 12th week. In Group I, the contact rate at 12th week was significantly higher than at 3rd week and 5th week.

성견의 열개형 골결손 부위에 골형성 유도술식을 동반한 임플란트 식립 후의 골형성 : pilot study (Bone formation following dental implant placement with augmentation materials at dehiscence defects in dogs : pilot study)

  • 정지윤;손주연;채경준;김성태;정성민;이인섭;조규성;김종관;최성호
    • Journal of Periodontal and Implant Science
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    • 제38권2호
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    • pp.191-198
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    • 2008
  • Purpose: Guided bone regeneration(GBR) has emerged as a treatment in the management of osseous defects associated with dental implants. But several studies have reported different degrees of success of guided bone regeneration, depending upon the type of barrier selected, presence or absence of an underlying graft material, types of graft material, feasibility of technique, and clinician's preference. The aim of the present study was to evaluate bone formation following dental implant placement with augmentation materials at dehiscence defects in dogs. Material and Methods: Standardized buccal dehiscence defects($3{\times}5\;mm$) were surgically 2 Mongrel dog's mandibles, each 8 SLA surface, 8 anodizing surface implants. Each buccal dehiscence defect received flap surgery only(no treatment, control), $Cytoflex^{(R)}$ membrane only, Resolut $XT^{(R)}$ membrane only, Resolut $XT^{(R)}+Osteon^{TM}$. Animals were sacrificed at 8 weeks postsurgery and block sections were harvested for histologic analysis. Resuts: All experimental group resulted in higher bone formation than control. Resolut $XT^{(R)}+Osteon^{TM}$ group resulted appeared highest defect resolution. There was no difference between SLA and anodizing surface, nonresorbable and resorbable membrane. Conclusion: GBR results in rapid and clinically relevant bone closure on dehiscence defects of the dental implants.

Al 7075/CFRP 적층 복합재료 제조를 위한 전처리 조건과 경화방법 연구 (Pre-treatment condition and Curing method for Fabrication of Al 7075/CFRP Laminates)

  • 이제헌;김영환
    • Composites Research
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    • 제13권4호
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    • pp.42-53
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    • 2000
  • 차세대 항공기소재로 관심을 가지고 있는 Al 7075/CFRP 적층 복합재인 CARALL(CARbon ALuminum Laminates)하이브리드 복합소재 제조를 위한 중요조건중의 하나인 Al 표면처리조건과 경화방법에 대해 조사하였다. 항공기용 Al 전처리 중 대표적인 것으로 증기탈지, 크롬산 양극산화 피막처리, 황산-중크롬산 나트륨 에칭처리 및 인산 양극산화 피막처리공정이 있다. 본 실험에서는 상기 전처리 공정을 모두 항공 규격에 준해서 실시하여 Lap shear 및 Bell peel strength를 비교함으로써 효과적인 접착강도를 나타내는 표면처리 공정을 찾아내고, 시편의 자연표면상태를 그대로 관찰할 수 있는 AFM(Atomic Force Microscope)장비를 이용하여 각 전처리 시편의 표면형상을 측정함으로써 표면형상과 접착강도와의 상관관계를 고찰 하였다. 그리고 Al 표면처리와 별도로 Al과 접착제 및 탄소섬유 프리프레그를 동시에 경화시키는 방법과 탄소섬유 프리프레그를 미리 경화시킨후 다시 Al과 탄소섬유 라미네이트를 접착필름을 이용하여 재 접착시키는 이차 경화법을 적용하여 상호 접착강도 및 물성을 비교하였다. 또한 이차경화법에서의 오토클레이브 압력 변화와 DMA(Dynamic Mechanical Analysis) 장비를 이용한 접착필름의 유리전이온도($T_g$) 측정을 통해 효과적인 공정압력 및 접착내구성 유지에 필요한 최소 경화시간을 파악하였다. 상기 결과로부터 정밀 치수관리가 필요하며 고접착강도, 내구성 항공기 부품을 제작하기 위한 알루미늄 표면처리 공정과 복합재 경화공정 조건을 제시하고자 하였다.

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양극산화 아크방전 처리한 티타늄 임플란트의 불소방출 특성 (Characteristics of Fluoride Releasing of Anodized Titanium Implant)

  • 김하영;송광엽;배태성
    • 구강회복응용과학지
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    • 제24권4호
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    • pp.361-369
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    • 2008
  • 본 연구의 목적은 다공성의 티타늄 산화막에 불소를 처리한 결과를 평가하는 것이다. 디스크에 양극산화법을 통하여 다공성의 티타늄산화막표면을 얻은 후 불소를 처리하고 일정시간동안 Hank액에 침전을 시켰다. 양극산화를 통해 일정거칠기의 표면을 얻었으며 SEM과 XRD를 통하여 표면의 형상과 성분을 분석하였다. 생성된 표면은 빠른 표면 활성도를 보였으며, 적절한 거칠기와 좋은 골반응으로 골유착에 기여할 수 있을 것으로 여겨진다.

중형 선회 스크롤의 품질 특성 인자에 대한 연구 (The study on the quality characteristics factor of medium-sized orbit scroll)

  • 김재기;임정택;강순국;박종순
    • 한국산학기술학회논문지
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    • 제17권9호
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    • pp.718-723
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    • 2016
  • 중형 차량용 에어컨에 사용되는 스크롤 압축기는 토크변동이 적고 에너지 효율이 높으며, 소음이 적어 적용이 확대되어 가고 있다. 또한 경량화에 따라 압축기를 구성하는 주요부품이 스틸에서 알루미늄으로 변경하는 등 소재에 대한 연구가 활발히 이루어지고 있다. 또한 스크롤 압축기는 고정 스크롤과 선회 스크롤의 인벌루트 랩의 가공 정밀도가 $10{\mu}m$ 이하로 정밀도가 높은 전용장비와 전용 툴은 물론 숙련된 가공기술이 요구되므로 가공 품질을 확인하기 위하여 표면조도와 윤곽도를 측정하였으며, 알루미늄을 모재로하여 양극 산화 처리하여 사용되고 있는 선회스크롤의 경도를 향상시키기 위한 방법의 일환으로 봉공처리를 수행에 따른 특성들을 살펴보았다. 알루미늄 소재는 Al-Mg-Cu계 합금으로 미량의 Ni, Fe, Zn 이 부가된 것으로 나타났으며, 표면조도는 $3{\mu}m$이하로 가공 정밀도 기준 $10{\mu}m$를 만족하였다. 또한 양극산화 후 나노다이아몬드, CNT로 봉공처리 한 경우 경도는 450 이상으로 수봉공처리의 경우 보다 50% 이상 경도가 향상됨을 알 수 있었으며, 봉공재로 사용하기 위한 소재로서 탄소나노튜브나 나노다이아몬드는 큰 차이를 보이지 않았다.

Template-Based Carbon Nanotubes Field Emitter

  • Jeong, Soo-Hwan;Lee, Ok-Joo;Hwang, Sun-Kyu;Lee, Kun-Hong
    • Journal of Information Display
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    • 제2권3호
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    • pp.78-85
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    • 2001
  • The growth of carbon nanotubes(CNTs) in anodic aluminum oxide(AAO) template and their application to a field emitter are described. AAO templates were fabricated by anodizing bulk aluminum and sputtered thin Al film on Nb-coated Si wafers. After Co catalyst had been electrochemically deposited into the bottom of the pores in AAO template, CNTs were grown by pyrolyzing $C_2H_2$. Depending on the reaction conditions, CNTs grew up to or over the top of the pores in AAO template with different structures. The morphology and structure of CNTs were observed with a scanning electron microscope and a transmission electron microscope. The diameter of CNTs strongly depended on the size of the pores in AAO template and the growing conditions. The electron field emission measurement of the samples resulted in the turn-on field of 1.9-2.2 $V/{\mu}m$ and the field enhancement factor of 2450-5200. The observation of high field enhancement factors is explained in terms of low field screening effect.

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광도파로(光導波路)를 위한 재질의 성능과 경제적 평가를 위한 실험적 연구 (Experimental Study on Performances and Economic Evaluations of the Qualify of the Material for Light Path)

  • 박이동;이강주;박해성
    • 한국태양에너지학회 논문집
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    • 제27권3호
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    • pp.175-179
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    • 2007
  • This experimental demonstration has successfully shown that it is possible to use direct sunlight for the illumination of deeper building zones using the material for light path system(light duct). Three kinds of reflectors which were 95% Silver vaporizing fixed, 85% Anodized and 85% Hot melted applied to evaluate and compare their performances each others. Also, these three kind of reflectors were compared in view point of economics. The most high performance was obtained in 95% Silver vaporizing fixed reflector hater than another reflectors of 85% Anodized reflector and 85% Hot melted reflector even though more high production cost in 95% Silver vaporizing fixed reflector. The rest two reflectors of 85% Anodized and 85% Hot melted $10{sim}15%$ less performance than 95% Silver vaporizing fixed reflector but their production cost were low than the production cost of 95% Silver vaporizing fixed reflector which identified very weak and light yellow color in the light.