• 소성∙가공
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• 제19권3호
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• pp.191-196
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• 2010

Tungsten-carbide as typical difficult-to-cut material has excellent mechanical properties such as high thermal resistivity, mechanical strength and chemical durability. However, it is next to impossible for tungsten-carbide to be fabricated the needed parts by cutting process. In this study, for establishing the micro fabrication method of tungsten-carbide for micro injection or compression molding core, the investigation on micro cutting characteristics of tungsten-carbide green part which is made by powder injection molding process and easy to cut relatively was performed. For this, micro endmilling experiments of tungsten-carbide green part were performed according to various cutting conditions. Finally, the wear trend of micro endmill and the appearance of micro rib according to feed-rate and cutting depth per step were analyzed through SEM images of micro cutting feature and microscope images of micro tools.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 춘계학술대회논문집
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• pp.167-170
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• 2000

Recently the sub-micron structured substrates of 0.74 ${mu}ell$ track pitch and 800 $\AA$groove depth are required for DVD-RAM and the track pitch is expected to be narrower as the need for the information storage density is getting higher. For the accurate replication of the land-groove structure in the stamper to the plastic substrates it is important to control the injection -compression molding process such that the integrity of the replication for the land-groove structure is maximized. in the present study polycarbonate substrates were fabricated by injection comression molding and the land-groove structure regarded as one of mold temperature and the compression pressure on the integrity of the replication were examined experimentally. An efficient design methodology using the response surface method (RSM) the central composite design(CCD) technique and the analysis-of-variance (ANOVA) was developed to obtain the optimum processing conditions which maximize the integrity of the replication with a limited number of experiments.

• 소성∙가공
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• 제17권7호
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• pp.528-533
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• 2008

Cavity in the mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Subsequently mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress concentration and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was modified from beam theory considering cantilever and two points bending situation while previous equation was modified from just cantilever bending situation. The validity of novel equation was verified through computer simulations for various mold side and wall thickness.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.301-304
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• 2008

The cavity of mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was consisted with cantilever and two points bending while previous equation was modified from just cantilever bending. The validity of novel equation was verified through computer simulation.

• 소성∙가공
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• 제24권2호
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• pp.121-129
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• 2015

A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.553-556
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• 2003

End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

• Tribology and Lubricants
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• 제9권1호
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• pp.38-44
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• 1993

The present study was undertaken to investigate the dry wear characteristics of die steel STD 11 for cold molding. The wear test was experimentally carried out under different conditions using a wear device, which was made in laboratory, and in which annular surfaces of wear testing specimens wear rubbed in dry sliding condition with varying the sliding speed, contact pressure, and sliding distance. The wear loss by variation of sliding speed was much in 0.3 m/sec and less in higher speed range above its sliding speed according to formation of the boundary lubrication film. The critical sliding speed with maximum value of the specific wear rate switched over to lower speed side according. as contact pressure increased. The critical sliding distance was increased with decrease in oxidation reaction velocity. The depth below subsurface showing maximum hardness (Hv) came out at the position, $60 \mu m$, of the maximum shear stress due to strain hardening.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.89-90
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• 2006

The bipolar plate is a major component of the PEM fuel cell stack, which takes a large portion of stack cost. In this study, as alternative materials fur bipolar plate of PEM fuel cells, graphite composites were fabricated by compression molding. Graphite particles mixed with epoxy resin were used as the main substance to provide electric conductivity. Flow channels were fabricated by compression molding, and design of experiments (DOE) was applied to the tests to evaluate moldability. Results showed that land width and channel depth were two significant factors for moldability, and channel width had little influence on the moldability.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.297-300
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• 2008

High pressure is involved during injection molding operation specially packing phase. Cracks in the mold are often occurred by high cavity pressure. In this study, structural analysis of mold has been performed using commercial softwares, Abaqus and Ansys, to investigate cause of crack in the injection mold. Structural analysis contains four cases: stress distribution according to the cavity pressure, stress concentration according to the boundary conditions, stress concentration for inter-locking design of mold, and stress concentration for distributed cavity pressure. Through this study it was observed that the locations of stress concentrations were coincident with locations of crack. Robust mold design is being required to withstand high cavity pressure.

• 한국잡초학회지
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• 제6권2호
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• pp.110-123
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• 1986

올챙고랭이의 종실(種實)과 월동주기부(越冬株基部)의 발아(출아)(發芽(出芽)) 습성(習性)을 파악(把握)하기 위하여 포장조건(圃場條件)과 생장상(生長床), 항온기(恒溫器)에서 petridish와 pot를 이용한 일련의 환경요인처리반응(環境要因處理反應)을 조사하였으나 환경요인(環境要因) 처리(處理)는 온도(溫度) 7처리(處理), 광유무(光有無) 및 광량(光量) 5처리(處理), 광엽조건(廣葉條件) 5처리, 광질(光質)(spectrum) 6처리(處理), 토양산도(土壤酸度) 7처리(處理), 주기부중량(株基部重量) 5종(種), 산소농도(酸素濃度) 5처리(處理), 수분조건(水分條件) 6처리(處理) 및 복토심(覆土深) 6 처리(處理)를 하였다. 결과를 요약(要約)하면 다음과 같다. 1. 온도조건(溫度條件) (1) 종실발아적온(種實發芽適溫)은 $25\sim35^{\circ}C$이었고 $20^{\circ}C$에서도 10% 전후(前後)의 발아(發芽)가 가능하였다. (2) 주기부(株基部)의 출아적온(出芽適溫)은 지속성(持續性) 위주로 볼 때 $20\sim25^{\circ}C$, 출아수(出芽數)주에서는 $20\sim30^{\circ}C$로 판단되었다. 2. 광량(光量)(유무(有無) 및 조도차(照度差) (1) 암조건(暗條件)에서의 종자발아(種子發芽) 10%에 비(比)하여 광조건(光條件)에서는 50%의 차이를 보였다. (2) 2~11 K Lux의 광도(光度)범위에서 광도(光度)가 높을수록 발아(發芽)는 향상되었으나 광도간(光度間) 유의차(有意差)는 인정되지 않았다. (3) 야외한냉사처리(野外寒冷絲處理)에 의한 주기부(株基部)의 차광반응(遮光反應)은 0~45%의 차광(遮光)보다 95% 차광(遮光)에서 출아율(出芽率)이 높았다. 3. 광질(光質)(spectrum) (1) petridish pot 시험방법간(試驗方法間)에 양적(量的) 차이(差異)는 있었으나 공통적(共通的)으로 투명(透明) 및 황색(黃色) film 투과광(透過光)하에서 종실발아(種實發芽)가 촉진(促進)되었다. (2) 주기부(株基部)의 출아(出芽)는 투명(透明) 및 청색(靑色) film 투과광((透過光)이 적색(赤色)이나 황색투과광(黃色透過光)보다 효과적(效果的)이었다. 4. 토양산도(土壤酸度) (1) 종실(種實) 및 월동주기부(越冬株基部) 모두 토양산도(土壤酸度) 5.53에서 가장 발생율(發生率)이 높았고 그 이상이나 그 이하 조건(條件)으로 될 수록 감소경향(減少傾向)이었다. 5. 주기부(株基部) 중량(重量) (1) 생체중(生體重) 1g 전후의 것은 거의 경수분화(莖數分化)가 안되었고, 2g이나 5g 정도의 것보다 3~4g 정도의 주기부(株基部)가 경수분화수(莖數分化數)나 분화속도(分化速度)에서 유의적(有意的)으로 효과적(效果的)이었다. 6.산소농도(酸素濃度) (1) 산소농도(酸素濃度) 0~5%에서 종자발아(種子發芽)는 90%로 가장 높고 빨랐으며 15~20%에서는 75%로 낮고 늦어지는 경향이었다. 7. 수분조건(水分條件) (1) 種實發芽는 1cm 수심(水深)에서 가장 촉진(促進)되었고 다음으로는 -5~10cm의 범위로서 비슷한 정도였으며 -10cm 수심(水深)(지하수위(地下水位) 10cm)에서는 발아(發芽)가 억제(抑制)되는 경향이었다. (2) 월동주기부(越冬株基部)는 종자(種子)보다 낮은 수심(水深) 및 깊은 지하수위(地下水位) 조건(條件)에서 출아(出芽)가 잘 되는 경향이었다. 8. 복토심(覆土深) (1) 종실발아(種實發芽)는 1~1.5cm 복토(覆土)에서 가장 양호하였고 5cm에서는 거의 불가능(不可能)하였다. (2) 주기부(株基部)의 출아(出芽)는 0.5~1.0cm 복토심(覆土深)에서 가장 양호하였고 3~5cm 복토심(覆土深)에서는 유의적(有意的)으로 감소(減少)하는 경향이었다.