• Title/Summary/Keyword: and Time Stamping

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Development of a Reverse Engineering System for Stamping Die Manufacturing (자동차 금형 Reverse Engineering 을 위한 측정 및 분석 시스템 개발)

  • 김덕영;노상도;한형상;주영관;박진수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.277-280
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    • 2000
  • Reverse Engineering is a procedure where the results of engineering decisions in manufacturing is feedback to the design phase and the knowledge-base is generated from the process know-how to reduce the errors. Since it used to take lots of time and efforts to finalize the machining of dies out of the original CAD design especially for die spotting and try-outs, reverse engineering is important to improve the productivity and quality of the die manufacturing process. In this regard, we developed system to support reverse engineering in machining of stamping dies for auto-body production. They automatically generate the relevant MC programs for a CMM simply with the input of measuring points in CAD environments, and show the CAD model and the results of inspection simultaneously for the ease of comparison. They also help reduce the overall clearance between the lower and upper dies. Applying these systems to the machining process of stamping dies, we could improve the reliability of measuring and get the optimal compensation distance between the two dies. We also analyzed the expected benefits of the system in terms of savings in time and costs.

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Automatic Generation of CAD/CAE Model for a Stamping Die Rounding Optimization (스탬핑 금형의 라운딩 형상 최적화를 위한 CAD/CAE 모델 자동 생성)

  • Lee, Kang-Soo;Lee, Sang-Hun;Yin, Jeong-Je
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.269-274
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    • 2001
  • In order to reduce trial-and-errors in the die design and production, CAE systems for analysis of stamping tools have been introduced at the initial design stage recently. For optimal design, the CAE engineers may need to correct the meshes generated by automatic mesh generation programs. However, they may need help of CAD engineers as they are usually not skilled in manipulation of CAD systems. In order to get around these problems, automatic shell mesh modification method is proposed, which utilizes existing CAD/CAE package (in this study, I-DEAS) without user interaction. The developed method and optimization techniques are applied to a stamping die rounding optimization problem. The optimization results show that the manpower and the time required at virtual tryout can be reduced by using the developed systems.

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The dynamic explicit analysis of auto-body panel stamping process and investigating parameter affects of dynamic analysis (차체판넬 스템핑공정의 동적 외연적해석과 동적해석에 미치는 영향인자 분석)

  • Jung, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.380-390
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    • 1998
  • In the present work a finite element formulation using dynamic explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and direct trial-and-error method. In this work, for economic analysis the faster punch velocity and the mass scaling method are introduced. To investigate the effects of punch velocity and mass scaling, the various values of punch velocity and the various mass scalings are used for numerical analysis. Computations are carried out for analysis of complicated auto-body panel stamping processes such as forming of an oil pan and a fuel tank.

A problem solving plan in automotive panel forming using the automated strain analysis and measurement environment (자동변형율 측정장치를 이용한 자동차용 실판넬의 문제점해결 방안)

  • 서만석;김형준
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.119-128
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    • 1994
  • Until recently, Stamping tool manufacturing depend on skilled designers and technicians, because it has many parameters. So, Try-out time not controlled. We now apply CAE, preliminary experiment, material database and automated stain measurement in stamping tool manufacturing for concurrent engineering that decreases product development circle time, saves cost, improves product reliability. Automated strain analysis and measurement environment gives very accurately informations to technicians of stamping tool manufacturing. They analysed the part in problem and appled to results in Try-out step.

Effect of Cold Forming Method on Drawability in Trunk Floor Panel (냉각성형공법이 트렁크 플로어 드로잉성에 미치는 영향)

  • Choi C. S.;Choi Y. C.;Park J. H.;Oh Y. K.;Lee J. W.;Lee H. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.113-119
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    • 2000
  • This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in tile number of stamping were examined and discussed. The cooled the punch and the die and the blankholder heated by stamping were achieved at continuous productivity and quality improvement. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat,

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A Study of Auto-body Panel Correction of Forming Analysis that Use Dynamic-extensive Finite Element Method (동적-외연적 유한요소법을 이용한 차체 판넬 성형해석에 관한 연구)

  • Jung Dong Won;Hwang Jae Sin
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.115-126
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    • 2004
  • In the present work a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Analyzed auto-body panel stomping process correction of forming using software called Dynaform using dynamic extensive method. Further, the simulated results for the auto-body panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

The Application of Direct Water Quenching Process in Hot Stamping of Boron Steels (보론강 판재 핫스탬핑시 직수분사냉각 공정의 적용성)

  • Park, Hyeon Tae;Kwon, Eui Pyo;Im, Ik-Tae
    • Korean Journal of Materials Research
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    • v.29 no.12
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    • pp.818-824
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    • 2019
  • In this study, the direct water quenching technique is applied to validate the applicability of direct water quenching as a cooling method in the hot stamping process of 3.2 mm thick boron steel sheet. Cooling performance of conventional die quenching and direct water quenching is compared. Higher cooling rate is obtained by hot stamping with direct water quenching compared to die quenching. As the flow rate of cooling water increases, the cooling rate increases, and a high cooling rate of 71 ℃/s is achieved under flow rate conditions of 0.8 L/min. Through direct water quenching, the cooling time required for sufficient cooling of the sheet is reduced. Full martensitic microstructure is obtained under flow rate condition of 0.8 L/min. Hardness increases with increasing flow rate. From these results, it is verified that the direct water quenching is applicable to the hot stamping of thick boron steel sheet.

XML Signature Scheme with Time Stamping Protocol (TSP가 제공된 XML 서명기법)

  • 이원진;김현성
    • Proceedings of the Korean Information Science Society Conference
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    • 2004.04a
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    • pp.214-216
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    • 2004
  • 2003년 UN이 공식 표준 언어로 XML(extensblle Markup Language)을 승인함으로써 전자거래를 위한 정보검색과 데이터 전송에 XML의 활용도가 증가하고 있으며, 전자거래의 표준으로 그 중요성이 논아지고 있다. 이처럼 XML이 광범위하게 이용됨에 따라 XML 보안과 관련된 여러 정책들이 활발하게 연구되고 있다. 본 논문에서는 XML 보안 정책들 중에서 XML 서명 기법들에 대해서 살펴보고, 이러한 XML 서명 기법에 TSP(Time Stamping Protocol)를 제공할 수 있는 효율적인 기법을 제시한다. 본 논문에서 제안한 TSP가 제공된 XML 서명기법에서는 사용자의 서명이 추가된 기법으로 기존의 XML 서명 기법과 비교하여 효율적인 특성을 가진다.

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Effect of Die Cooling Time on Component Mechanical Properties in a Front Pillar Hot Stamping Process (곡선형 냉각채널 금형을 사용한 프론트 필라 핫스탬핑 공정에서 금형냉각시간이 기계적 특성에 미치는 영향)

  • Lee, Jaejin;Kang, Dakyung;Suh, Changhee;Lim, Yonghee;Lee, Kyunghoon;Han, Soosik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.33-38
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    • 2019
  • Researchers have recently begun to study hot stamping processes to shorten the mold cooling time and improve productivity. These publications explain that the mold cooling time can be reduced by using a curved cooling channel, where the mold surface is processed to a uniform depth, instead of a straight cooling channel that uses the conventional gun drilling machine. This study investigates the characteristics of the front pillar of an automobile after using a mold with a curved cooling channel. To analyze the change in properties, we used a 1.6 mm boron steel blank and heated the prototype at $930^{\circ}C$ for 5 minutes. Next, we formed the prototype with a load of about 500 tons while varying the mold cooling time between 1 and 10 seconds. We subjected each prototype specimen to a tensile strength test, a hardness test, and a tissue surface observation.

Study on the Shear Characteristics by using the Hot Mechanical Piercing during the Hot Stamping Process (열간 기계적 피어싱을 이용한 핫스탬핑 전단특성 연구)

  • K. J. Park;J. M. Park;J. Y. Kong;J. Y. Kim;S. C. Yoon;J. S. Hyun;Y. D. Jung
    • Transactions of Materials Processing
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    • v.32 no.2
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    • pp.81-86
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    • 2023
  • The hot stamping process is widely used for high strength of vehicle parts, with heating 900 ℃ or higher in a furnace and in-die quenching to achieve strength above 1.5 GPa of the quenchable boron alloyed steel 22MnB5. First of all, the hot stamping process consisted of heating, forming, quenching and trimming. In the trimming process case, the laser method has been conventionally adopted. For laser trimming process, it has the problems pertaining to low productivity and high cost while the hot stamping process, accordingly the trimming process need to investigate the research for alternative method. In order to overcome these issues, many research groups have studied the mechanical trim solution on the hot stamped parts at high temperature. In this study, the mechanical piercing was performed during the hot stamping process at the high temperature for overcome the disadvantages of laser cutting. Also, the process parameters such as piercing time after die closing, clearances of between die and punch were controlled for obtaining the reasonable shear characteristics.