• 제목/요약/키워드: amorphous alloy

검색결과 389건 처리시간 0.031초

Tribological study on the thermal stability of thick ta-C coating at elevated temperatures

  • Lee, Woo Young;Ryu, Ho Jun;Jang, Young Jun;Kim, Gi Taek;Deng, Xingrui;Umehara, Noritsugu;Kim, Jong Kuk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.144.2-144.2
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    • 2016
  • Diamond-like carbon (DLC) coatings have been widely applied to the mechanical components, cutting tools due to properties of high hardness and wear resistance. Among them, hydrogenated amorphous carbon (a-C:H) coatings are well-known for their low friction properties, stable production of thin and thick film, they were reported to be easily worn away under high temperature. Non-hydrogenated tetrahedral amorphous carbon (ta-C) is an ideal for industrial applicability due to good thermal stability from high $sp^3$-bonding fraction ranging from 70 to 80 %. However, the large compressive stress of ta-C coating limits to apply thick ta-C coating. In this study, the thick ta-C coating was deposited onto Inconel alloy disk by the FCVA technique. The thickness of the ta-C coating was about $3.5{\mu}m$. The tribological behaviors of ta-C coated disks sliding against $Si_3N_4$ balls were examined under elevated temperature divided into 23, 100, 200 and $300^{\circ}C$. The range of temperature was setting up until peel off observed. The experimental results showed that the friction coefficient was decreased from 0.14 to 0.05 with increasing temperature up to $200^{\circ}C$. At $300^{\circ}C$, the friction coefficient was dramatically increased over 5,000 cycles and then delaminated. These phenomenon was summarized two kinds of reasons: (1) Thermal degradation and (2) graphitization of ta-C coating. At first, the reason of thermal degradation was demonstrated by wear rate calculation. The wear rate of ta-C coatings showed an increasing trend with elevated temperature. For investigation of relationship between hardness and graphitization, thick ta-C coatings(2, 3 and $5{\mu}m$) were additionally deposited. As the thickness of ta-C coating was increased, hardness decreased from 58 to 49 GPa, which means that graphitization was accelerated. Therefore, now we are trying to increase $sp^3$ fraction of ta-C coating and control the coating parameters for thermal stability of thick ta-C at high temperatures.

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High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

비정질 $Fe_{83}B_9Nb_7Cu_1$의 M$\ (Distributions of Hyperfine Parameters in Amorphous $Fe_{83}B_9Nb_7Cu_1$ Alloys)

  • 윤성현;김성백;김철성
    • 한국자기학회지
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    • 제9권6호
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    • pp.271-277
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    • 1999
  • M ssbauer 분광법을 이용하여 비정질합금 Fe83B9Nb7Cu1의 자기적 성질을 연구하였다. 개선된 Vincze의 방법을 적용하여 각 온도에서 초미세자기장, 이성질체 이동치, 그리고 quadrupole line broadening의 분포함수들을 얻었고 큐리온도는 393K, Hhf(0)는 231kOe로 산출되었다. 환산된 평균 초미세 자기장(reduced average hyperfine field)의 온도 변화는 S=1 자기화 곡선에 비해 급히 감소하는 양상을 보였고 이를 설명하기 위해 Handrich의 분자장 이론에서 교환 상호 작용의 척도인 에 =0.75-0.64(T/Tc)+0.47(T/Tc)2의 온도 의존성을 도입하였다. 평균 초미세 자기장(Hhf(T))은 저온에서 스핀파 여기에 의한 공식 Hhf(T)=Hhf(0)[1-0.44(T/Tc)3/2-0.28(T/Tc)5/2- ]으로 분석하였고, 큐리온도 부근에서는 1.00[1-T/Tc]0.39의 관계를 갖는 것으로 나타났다. 초미세 자기장 분포곡선의 선폭은 13K에서 102kOe (3.29 mm/s)였으며, 오도가 증가함에 따라 감소했다. 큐리온도 이상에서 평균 quadrupole splitting값은 0.43 mm/s였으며 quadrupole 이동치 분포에 의한 선폭 증가는 13K에서 0.1 mm/s, 320K에서는 0.072 mm/s 정도로 초미세 자기장 분포나 quadrupole line broadening에 의한 선폭 증가보다 작았다. 이성질체 이동치의 온도 변화에 Debye 모형을 적용하여 Debye 온도를 D=424K로 산출하였다.

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급속 응고된 CuCo 리본의 Co 조성에 따른 자기저항 변화 (Effect of Co content on Magnetoresistance in Rapid Solidified CuCo ribbons)

  • 송오성;윤기정
    • 한국산학기술학회논문지
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    • 제7권2호
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    • pp.120-125
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    • 2006
  • 산업적으로 경제적인 급속 응고법과 $450^{\circ}C-1hr$ 대기 어닐링을 이용하여 ${\pm}5000Oe$ 이상의 고자계에서 5% 이상의 거대 자기효과를 보이는 두께 $20{\mu}m$의 granular CuCo 합금 리본을 제작하였다. Co의 함량에 따른 최대 자기저항 효과를 확인하기 위해서 Co의 함량을 $5{\sim}30at%$ 범위에서 변화시키며 아래의 자기저항효과와 포화자화의 자기적 특성과 미세구조를 확인하였다. 최대자기저항 효과는 Cu-10at%Co에서 1.2T에서 5.2%의 GMR ratio를 얻었으며, 0.5T에서는 $Cu-8{\sim}14at%Co$에서 공업적으로 활용이 가능한 3% 이상의 MR ratio를 확보할 수 있었다. 5% 이하의 Co 조성범위 리본에서는 초상자성(superparamagnetic)때문에, 20%이상의 Co 조성의 리본에서는 포화자화는 커지지만 Co 클러스터의 과도 성장으로 MR 효과가 급격히 감소하였다. 대기 분위기의 급속 응고와 열처리에 의한 표면 산화막은 자기저항효과에 큰 영향을 주지 못하였다. 따라서 고자계 센서로 사용되는 CuCo 그래뉼라 합금 리본은 $8{\sim}14wt%Co$의 조성 범위에서 공업적 목적에 유리한 거대 자기저항을 갖는 것이 가능하였다.

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MOCVD법에 의해 나노급 구조 안에 증착된 InSbTe 상변화 재료 (InSbTe phase change materials deposited in nano scaled structures by metal organic chemical vapor deposition)

  • 안준구;박경우;조현진;허성기;윤순길
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.52-52
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    • 2009
  • To date, chalcogenide alloy such as $Ge_2Sb_2Te_5$(GST) have not only been rigorously studied for use in Phase Change Random Access Memory(PRAM) applications, but also temperature gap to make different states is not enough to apply to device between amorphous and crystalline state. In this study, we have investigated a new system of phase change media based on the In-Sb-Te(IST) ternary alloys for PRAM. IST chalcogenide thin films were prepared in trench structure (aspect ratio 5:1 of length=500nm, width=100nm) using Tri methyl Indium $(In(CH_3)_4$), $Sb(iPr)_3$ $(Sb(C_3H_7)_3)$ and $Te(iPr)_2(Te(C_3H_7)_2)$ precursors. MOCVD process is very powerful system to deposit in ultra integrated device like 100nm scaled trench structure. And IST materials for PRAM can be grown at low deposition temperature below $200^{\circ}C$ in comparison with GST materials. Although Melting temperature of 1ST materials was $\sim 630^{\circ}C$ like GST, Crystalline temperature of them was ~$290^{\circ}C$; one of GST were $130^{\circ}C$. In-Sb-Te materials will be good candidate materials for PRAM applications. And MOCVD system is powerful for applying ultra scale integration cell.

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Melt-spun Nd-Fe-B 리본의 자기적 특성에 미치는 급속응고속도 및 결정화 거동의 영향 (Effect of quenching rate and crystallization behavior on the magnetic properties of annealed Nd-Fe-B ribbons)

  • 이경섭;서수정
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.655-659
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    • 1998
  • 과냉각된 melt-spun $Nd_{14.73}Fe_{78.67}B_{6.60}$리본의 급속응고속도 및 열처리에 따른 보자력의 변화를 조사하였으며, 이 결과를 분석하기 위하여 비정질로 부터의 결정화 거동을 연구하였다. 리본 제조시 급속응고속도가 증가함에 따라 결정화 후의 고유 보자력은 감소하였다. $Nd_{14.73}Fe_{78.67}B_{6.60}$ 비정질은 안정한 $Nd_2Fe_{14}B$ 상으로 결정화하는 과정에서 $\alpha$-Fe와 $Fe_3B$ 상이 생성된다. $Fe_3B$ 상은 $Nd_2Fe_{14}B$ 상이 결정화됨과 동시에 사라지나 $\alpha$-Fe 상은 완전히 결정화된 이후에도 기지상인 $Nd_2Fe_{14}B$ 상과 함께 잔류한다. 열처리된 리본내에 잔류하는 연자성상인 $\alpha$-Fe에 의해 고유 보자력의 특성이 저하하였다.

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Formation and Photoluminescence of Silicon Oxide Nanowires by Thermal Treatment of Nickel Nanoparticles Deposited on the Silicon Wafer

  • 장선희;이영일;김동훈
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 추계학술발표대회
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    • pp.27.1-27.1
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    • 2011
  • The recent extensive research of one-dimensional (1D) nanostructures such as nanowires (NWs) and nanotubes (NTs) has been the driving force to fabricate new kinds of nanoscale devices in electronics, optics and bioengineering. We attempt to produce silicon oxide nanowires (SiOxNWs) in a simple way without complicate deposition process, gaseous Si containing precursors, or starting material of $SiO_2$. Nickel (Ni) nanoparticles (NPs) were applied on Si wafer and thermally treated in a furnace. The temperature in the furnace was kept in the ranges between 900 and $1,100^{\circ}C$ and a mixture of nitrogen ($N_2$) and hydrogen ($H_2$) flowed through the furnace. The SiOxNWs had widths ranging from 100 to 200 nm with length extending up to ~10 ${\mu}m$ and their structure was amorphous. Ni NPs were acted as catalysts. Since there were no other Si materials introduced into the furnace, the Si wafer was the only Si sources for the growth of SiOxNWs. When the Si wafer with deposition of Ni NPs was heated, the liquid Ni-Si alloy droplets were formed. The droplets as the nucleation sites induce an initiation of the growth of SiOxNWs and absorb oxygen easily. As the droplets became supersaturated, the SiOxNWs were grown, by the reaction between Si and O and continuously dissolving Si and O onto NPs. Photoluminescence (PL) showed that blue emission spectrum was centered at the wavelength of 450 nm (2.76 eV). The details of growth mechanism of SiOxNWs and the effect of Ni NPs on the formation of SiOxNWs will be presented.

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Fe 입자를 미세 분산 시킨 AlN 박막의 물리적 성질 (Physical Properties of Fe Particles Fine-dispersed in AlN Thin Films)

  • 한창석;김장우
    • 한국재료학회지
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    • 제21권1호
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    • pp.28-33
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    • 2011
  • This paper describes the fabrication of AlN thin films containing iron and iron nitride particles, and the magnetic and electrical properties of such films. Fe-N-Al alloy films were deposited in Ar and $N_2$ mixtures at ambient temperature using Fe/Al composite targets in a two-facing-target DC sputtering system. X-ray diffraction results showed that the Fe-N-Al films were amorphous, and after annealing for 5 h both AlN and bcc-Fe/bct-$FeN_x$ phases appeared. Structure changes in the $FeN_x$ phases were explained in terms of occupied nitrogen atoms. Electron diffraction and transmission electron microscopy observations revealed that iron and iron nitride particles were randomly dispersed in annealed AlN films. The grain size of magnetic particles ranged from 5 to 20 nm in diameter depending on annealing conditions. The saturation magnetization as a function of the annealing time for the $Fe_{55}N_{20}Al_{25}$ films when annealed at 573, 773 and 873 K. At these temperatures, the amount of iron/iron nitride particles increased with increasing annealing time. An increase in the saturation magnetization is explained qualitatively in terms of the amount of such magnetic particles in the film. The resistivity increased monotonously with decreasing Fe content, being consistent with randomly dispersed iron/iron nitride particles in the AlN film. The coercive force was evaluated to be larger than $6.4{\times}10^3Am^{-1}$ (80 Oe). This large value is ascribed to a residual stress restrained in the ferromagnetic particles, which is considered to be related to the present preparation process.

활성탄 담지 몰리브덴 촉매를 이용한 합성가스 직접 메탄화 반응 (Direct Methanation of Syngas over Activated Charcoal Supported Molybdenum Catalyst)

  • 김성수;이승재;박성열;김진걸
    • 한국수소및신에너지학회논문집
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    • 제31권5호
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    • pp.419-428
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    • 2020
  • The kinetics of direct methanation over activated charcoal-supported molybdenum catalyst at 30 bar was studied in a cylindrical fixed-bed reactor. When the temperature was not higher than 400℃, the CO conversion increased with increasing temperature according to the Arrhenius law of reaction kinetics. While XRD and Raman analysis showed that Mo was present as Mo oxides after reduction or methanation, TEM and XPS analysis showed that Mo2C was formed after methanation depending on the loading of Mo precursor. When the temperature was as high as 500℃, the CO conversion was dependent not only on the Arrhenius law but also on the catalyzed reaction by nanoparticles, which came off from the reactor and thermocouple by metal dusting. These nanoparticles were made of Ni, Fe, Cr and alloy, and attributed to the formation of carbon deposit on the wall of the reactor and on the surface of the thermocouple. The carbon deposit consisted of amorphous and disordered carbon filaments.

Nd:YAG Laser를 이용한 자성금속 막의 패턴 식각 (Micro-patterning of Multi-layered Magnetic Metal Films Using Nd:YAG Laser)

  • 채상훈;서영준;송재성;민복기;안승준;이주현
    • 한국재료학회지
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    • 제10권2호
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    • pp.171-174
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    • 2000
  • 본 연구에서는 실리콘 wafer위에 sputtering방법으로 진공증착된 CoNbZr 비정질 박막을 Nd:YAG 레이저로 식각하기 위한 실험을 했는데, 금속의 경우 표면에서 빛의 반사율이 매우 크기 때문에 파장이 $1.06{\mu\textrm{m}}$인 Nd:YAG 레이저의 에너지를 흡수하는 것이 매우 어려우므로 식각이 거의 이루어지지 않았다. 그래서 이러한 문제를 해결하기 위한 새로운 시도로서 본 연구에서는 빛의 흡수율이 좋은 검은색의 polymer막을 금속박막의 표면에 도포하고 이 polymer막 위에 레이저를 조사해서 금속박막의 식각하는 실험을 실시하였다. 기존의 방법으로는 laser power가 332W나 되는데도 식각이 거의 일어나지 않았지만 본 연구의 방법을 이용했을 때는 laser power가 114W로 1/3정도 밖에 안 되는데도 레이저 식각이 비교적 양호하게 이루어졌다. 이는 검은색의 polymer층이 Nd:YAG 레이저 에너지의 흡수 및 전달 층의 역할을 하기 때문인 것으로 생각된다.

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