• Tribology and Lubricants
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• 제38권5호
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• pp.179-184
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• 2022

The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.

• 한국기계가공학회지
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• 제19권12호
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• pp.1-7
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• 2020

An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

• 한국철도학회논문집
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• 제14권6호
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• pp.535-544
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• 2011

레일 표면 결함이 발생할 경우 매우 높은 충격하중이 발생하여 레일 피로 진전 또는 레일 파단에 이를 수 있고 레일이 파단될 경우 열차탈선 등 대형 사고가 발생할 수 있으므로 레일 결함부에 대한 관리기준의 정립이 매우 중요하다. 본 연구에서는 차량-궤도 동적 상호작용 해석 프로그램을 이용하여, 실제 고속철도 자갈궤도에서 결함이 발생한 43개 지점에서 측정된 레일요철을 입력값으로 하여, 요철 깊이에 따른 충격 윤중과 레일 휨응력을 산정하였다. 궤도틀림을 감안하여 윤중 및 레일 휨응력의 한계값을 설정하고, 해석결과로부터 얻은 윤중 및 레일 휨응력 최대값과 결함 깊이 및 폭과의 상관관계를 분석함으로써 레일 표면 결함부에 대한 관리기준을 제시하였다. 분석 결과, 허용할 수 있는 요철 깊이는 충격 윤중에 의하여 발생할 수 있는 레일 두부의 소성 변형을 방지하기 위하여 관리되어야 하며, 엄격한 조건을 평가할 경우 그 값은 0.2mm 정도가 적당함을 알 수 있었다.

• 한국방재학회 논문집
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• 제9권5호
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• pp.69-78
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• 2009

발파 시 폭약의 폭발로 발생되는 발파진동은 발파지역 인근의 기존 구조물에 피해를 유발시킬 수도 있으며, 이러한 경우 구조물의 안정성 검토를 필요로 한다. 본 연구에서는 기설 터널의 상부 지층 발파 시 터널의 안정성을 구조물의 허용진동속도가 아닌 콘크리트 구조설계기준에 제시된 구조물의 허용응력을 기준으로 수치해석 프로그램인 $FLAC^{2D}$를 이용하여 구조물의 발파 진동이 터널 지보재인 콘크리트 라이닝의 응력 및 록볼트의 축력에 미치는 영향을 검토하였다. 터널에 근접하여 발파가 이루어지는 경우에는 발파진동속도와 콘크리트 라이닝의 휨 압축응력과 전단응력, 록볼트의 축력은 급격히 증가하는 것으로 나타났다.

• 드라이브 ㆍ 컨트롤
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• 제19권4호
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• pp.1-9
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• 2022

The structure and operating principle of the 2-speed shift reducer were explained, the allowable bending stress value of the material was compared with the analysis result through FM structural analysis program, and the average stress distribution value of von Mises was performed on the gear root atmosphere. The structural safety of the 2-speed planetary gear reducer was verified through FM structural analysis. The natural frequency was calculated by applying the specifications of the planetary gears of the 2-speed gearbox, and the critical speed of resonance was calculated by calculating the natural frequency and the transmission error of the engaged gear pair. As a result of analyzing the critical speed, since it is formed higher than the actual operating speed range, it is considered safe because there is no resonance problem due to the suggested specifications of the planetary gears of the 2-speed shift reduction.

• Journal of Welding and Joining
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• 제15권4호
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• pp.143-153
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• 1997

In this study, bending test was performed on the real-scale, built-up beam test model fabricated by the $CO_2$ arc spot welding to evaluate the applicability of the welding method to the production of the stiffened plate in car-carrying ship. The built-up beam models which were fixed at both ends in longitudinal direction or simply supported to the rigid foundation, depending on the restraint condition of the corresponding car decks considered, were subjected to simulated design vehicle loads or concentrated point loads. During the test, the central deflection and the longitudinal bending stresses were measured from several points on the longitudinal flange face to predict the section properties of the built-up beams. The longitudinal bending stress on each spot weld were also measured to calculate the average horizontal shear force subjected to spot welds. Test results revealed that the shear strength of spot welds with their current weld nugget size and welding pitch was adequate enough to withstand the horizontal shear forces under the design vehicle loads. Although the built-up beam fabricated by the arc spot welding was a discontinuous beam, its mechanical behavior was well explained by the continuous beam theory using the effective breadth of plate. Based on test results, the criterion for the size of spot weld of which the average shear stress might meet the allowable stress requirement of AWS Code could be established.

• 대한기계학회논문집A
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• 제33권8호
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• pp.826-831
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• 2009

The piping systems in nuclear power plant are composed of various typed pipes such as straight, elbow pipe, branch and reducer etc. The elbow is connected from straight pipe to another pipes in order to establish the complicated piping system. Elbow is one of very important components considering management of wall thinning degradation. It is however applied by various loads such as system pressure, earthquake, postulated break loading and many transient loads, which provoke simply the internal pressure, bending and torsional stress. In this study, firstly pipes in the secondary system of the nuclear power plant are classified as pipe size and type for selecting the investigating range. Next, a large number of finite element analysis considering the all typed dimensions of commercial pipe has been performed to find out the behavior of TES(twice elastic slop) plastic load of elbows, which is based on evaluation of the structural safety factor. Finally performance based structural safety factor was investigated comparing with maximum allowable load by construction code.

• 한국안전학회지
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• 제38권3호
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• pp.61-68
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• 2023

This study performed a structural performance evaluation of a system scaffolding for elevator installation work developed in previous studies. The structural performance was evaluated via a structural test conducted to apply the working load specified in the design standard. The deflection of the horizontal member and the stress of each member constituting the system scaffolding were measured. Consequently, the structural safety evaluation including structural behavior and required performance was performed using the deflection and stresses measured from the structural test. The structural test and safety evaluation results based on the heavy working load corresponding to the design load indicated that the deflection, which is the performance criterion of the horizontal member, did not exceed the allowable value. Further, each member's stress, which is a safety evaluation indicator, did not exceed the allowable strength for both horizontal and vertical members with bending behavior and fordable bracing with tensile behavior, while also satisfying the required safety factor. In addition, the results confirmed the safety against deformation, partial damage, and destruction owing to excessive and maximum load. Therefore, the system scaffolding developed in this study satisfies both the structural performance and safety required by the design standards; thus, it can be applied to elevator installation work sites.

• Advances in Computational Design
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• 제3권1호
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• pp.49-69
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• 2018

This paper shows an optimal design for reinforced concrete rectangular combined footings based on a criterion of minimum cost. The classical design method for reinforced concrete rectangular combined footings is: First, a dimension is proposed that should comply with the allowable stresses (Minimum stress should be equal or greater than zero, and maximum stress must be equal or less than the allowable capacity withstand by the soil); subsequently, the effective depth is obtained due to the maximum moment and this effective depth is checked against the bending shear and the punching shear until, it complies with these conditions, and then the steel reinforcement is obtained, but this is not guaranteed that obtained cost is a minimum cost. A numerical experimentation shows the model capability to estimate the minimum cost design of the materials used for a rectangular combined footing that supports two columns under an axial load and moments in two directions at each column in accordance to the building code requirements for structural concrete and commentary (ACI 318S-14). Numerical experimentation is developed by modifying the values of the rectangular combined footing to from "d" (Effective depth), "b" (Short dimension), "a" (Greater dimension), "${\rho}_{P1}$" (Ratio of reinforcement steel under column 1), "${\rho}_{P2}$" (Ratio of reinforcement steel under column 2), "${\rho}_{yLB}$" (Ratio of longitudinal reinforcement steel in the bottom), "${\rho}_{yLT}$" (Ratio of longitudinal reinforcement steel at the top). Results show that the optimal design is more economical and more precise with respect to the classical design. Therefore, the optimal design presented in this paper should be used to obtain the minimum cost design for reinforced concrete rectangular combined footings.

• 한국강구조학회 논문집
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• 제16권1호통권68호
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• pp.155-167
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• 2004

각각 집중하중과 등분포하중을 받는 단순보의 비탄성 횡-비틀림 좌굴에 대하여 연구하였다. 잔류응력을 단순형과 다항식형으로 하여 line-type 유한요소법으로 해석하였다. 잔류응력의 형태는 플랜지에서는 4차 곡선으로 웨브에서는 2차 곡선으로 가정하였다. 우리나라에서 생산되는 4종류의 I형강에 대하여 비탄성 횡-비틀림 좌굴에 대하여 해석한 후 결과를 강구조편람의 내용과 비교하였다. 해석결과로부터 강구조 편람에 의한 설계는 주보에 보조보가 있는 경우나 없는 경우 모두 전반적으로 과설계임을 알 수 있었다.