• Title/Summary/Keyword: aerospace materials

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The Aging Characteristics of Mg-6 wt.% Al-1 wt.% Zn Alloy Prepared by Gas Atomization (가스분사법으로 제조된 Mg-6 wt.% Al-1 wt.% Zn 합금의 시효특성)

  • Lee, Du-Hyung;Kim, Bo-Sik;Chang, Si-Young
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.275-279
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    • 2009
  • The aging characteristics of gas atomized Mg-6 wt.% Al-1 wt.% Zn alloy were investigated and compared to those of cast Mg-6 wt.% Al alloy. The gas atomized Mg-6 wt.% Al-1wt.% Zn alloy powders had spherical morphology between 1 and 100 $\mu m$ in diameter. After compaction under the pressure of 700 MPa at $320^{\circ}C$ for 10 min, the Mg-6 wt.% Al-1 wt.% Zn alloy showed a grain size of approximately 40 $\mu m$ which is smaller than that of the cast Mg-6 wt.% Al alloy, and a relative compact density of approximately 93%. After ageing, the Mg-6 wt.% Al-1 wt.% Zn alloy showed much faster peak hardness than cast Mg-6 wt.% Al alloy. The Mg-6 wt.% Al-1 wt.% Zn alloy showed the new fine precipitations with ageing time, while the cast Mg-6 wt.% Al alloy was almost similar morphology.

Microstructure and Hardness of TiC Particle-reinforced Fe Self-fluxing Alloy Powders Based Hybrid Composite Prepared by High Energy Ball Milling

  • Park, Sung-Jin;Song, Yo-Seung;Nam, Ki-Seok;Chang, Si-Young
    • Journal of Powder Materials
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    • v.19 no.2
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    • pp.122-126
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    • 2012
  • The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 ${\mu}m$ and the irregular shape of less than 5 ${\mu}m$, respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 ${\mu}m$ that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.

Numerical Study of Aircraft Winglet Mold Manufacturing using Flexible Forming (가변성형기술을 활용한 항공기 윙렛용 몰드 제작에 관한 수치적 연구)

  • Park, J.W.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.482-488
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    • 2014
  • Flexible forming technology has advantages in sheet metal forming, because it can be implemented to produce various shaped molds using a single apparatus. Due to this advantage, it is possible to apply it to the manufacture of an aircraft winglet mold. Presently, most aircraft winglets are manufactured from composite materials. Therefore, the mold for the curing process is an essential element in the fabrication of such composite materials. Compared to conventional mold forming, flexible forming has some advantages such as reduced manufacturing cost and uniformity of mold thickness. If the thickness of the mold is consistent, then the heat transfer will occur uniformly during the curing process leading to improved formability of the composite material. In the current study, numerical simulations were performed to investigate the possibility of flexible forming for manufacturing of the winglet mold. In order to match the size of the actual product, the shape of objective surface was divided to fit the dimensions of the apparatus. The results from the numerical simulations are compared with the objective surface to verify the accuracy. In conclusion, the current study confirms the feasibility and the potential to manufacture winglet molds by flexible forming.

The Relationship Between Hydrogen Trapping Behavior and SSCC Suceptibility of API X60/65 Grade Steels

  • Lee, Jae Myung;Kim, Jin Suk;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.2 no.3
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    • pp.109-116
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    • 2003
  • It is well known that SSCC (sulfide stress corrosion cracking) is caused by drastic ingression of hydrogen during the service and accumulation of hydrogen near the potential crack initiation site in the material. It is important to characterize the hydrogen trapping behavior to evaluate the service performance of the high strength pipeline steels. In this study. the relationship between the hydrogen trapping behavior and SSCC susceptibility is evaluated in terms of alloy composition, microstructure and carbide behavior. The hydrogen trapping behavior was measured by electrochemical hydrogen permeation test cell (Devanathan cell). The SSCC susceptibility is evaluated by constant extension rate test and constant strain lest method. The hydrogen trapping behavior is affected greatly by microstructure and nature of carbide particles. The fine TiC, and NbC in the matrix of ferritic structure acts as strong irreversible trap sites whereas the bainitic structure acts as reversible trap site. The SSCC susceptibility is closely related to not only the hydrogen trapping behavior but also the loading condition. As the activity of reversible trap site increases, SSCC susceptibility decreases under static loading condition below yield strength, whereas SSCC susceptibility increases under dynamic loading condition or above yield strength. As the activity of irreversible trap site increases. SSCC susceptibility increases regardless of loading condition. It is cased by the mixed effect of dislocation on hydrogen diffusion and trapping behavior.

Estimation of Angular Acceleration By a Monocular Vision Sensor

  • Lim, Joonhoo;Kim, Hee Sung;Lee, Je Young;Choi, Kwang Ho;Kang, Sung Jin;Chun, Sebum;Lee, Hyung Keun
    • Journal of Positioning, Navigation, and Timing
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    • v.3 no.1
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    • pp.1-10
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    • 2014
  • Recently, monitoring of two-body ground vehicles carrying extremely hazardous materials has been considered as one of the most important national issues. This issue induces large cost in terms of national economy and social benefit. To monitor and counteract accidents promptly, an efficient methodology is required. For accident monitoring, GPS can be utilized in most cases. However, it is widely known that GPS cannot provide sufficient continuity in urban cannons and tunnels. To complement the weakness of GPS, this paper proposes an accident monitoring method based on a monocular vision sensor. The proposed method estimates angular acceleration from a sequence of image frames captured by a monocular vision sensor. The possibility of using angular acceleration is investigated to determine the occurrence of accidents such as jackknifing and rollover. By an experiment based on actual measurements, the feasibility of the proposed method is evaluated.

Effects of Sintering Additives on the Thermal and Mechanical Properties of AlN by Pressureless Sintering (상압소결 질화알루미늄의 소결 첨가제 변화에 따른 열적 및 기계적 특성)

  • Hwang, Jin Uk;Mun, So Youn;Nam, Sang Yong;Dow, Hwan Soo
    • Journal of Powder Materials
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    • v.26 no.5
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    • pp.395-404
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    • 2019
  • Aluminum nitride (AlN) has excellent electrical insulation property, high thermal conductivity, and a low thermal expansion coefficient; therefore, it is widely used as a heat sink, heat-conductive filler, and heat dissipation substrate. However, it is well known that the AlN-based materials have disadvantages such as low sinterability and poor mechanical properties. In this study, the effects of addition of various amounts (1-6 wt.%) of sintering additives $Y_2O_3$ and $Sm_2O_3$ on the thermal and mechanical properties of AlN samples pressureless sintered at $1850^{\circ}C$ in an $N_2$ atmosphere for a holding time of 2 h are examined. All AlN samples exhibit relative densities of more than 97%. It showed that the higher thermal conductivity as the $Y_2O_3$ content increased than the $Sm_2O_3$ additive, whereas all AlN samples exhibited higher mechanical properties as $Sm_2O_3$ content increased. The formation of secondary phases by reaction of $Y_2O_3$, $Sm_2O_3$ with oxygen from AlN lattice influenced the thermal and mechanical properties of AlN samples due to the reaction of the oxygen contents in AlN lattice.

Fabrication and Fracture Properties of Alumina Matrix Composites Reinforced with Carbon Nanotubes (Carbon Nanotube로 강화된 알루미나 기지 복합재료의 제조 및 파괴특성)

  • Kim, Sung Wan;Chung, Won Sub;Sohn, Kee-Sun;Son, Chang-Young;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.1
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    • pp.50-58
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    • 2009
  • In this study, alumina matrix composites reinforced with carbon nanotubes (CNTs) were fabricated by ultrasonic dispersion, ball milling, mixing, compaction, and sintering processes, and their relative density, electrical resistance, hardness, flexure strength, and fracture toughness were evaluated. 0~3 vol.% of CNTs were relatively homogeneously dispersed in the composites in spite of the existence of some pores. The three-point bending test results indicated that the flexure strength increased with increasing volume fraction of CNTs, and reached the maximum when the CNT fraction was 1.5 vol.%. The fracture toughness increased as the CNT fraction increased, and the fracture toughness of the composite containing 3 vol.% of CNTs was higher by 40% than that of the monolithic alumina. According to observation of the crack propagation path after the indentation fracture test, a new toughening mechanism of grain interface bridging-induced CNT bridging was suggested to explain the improvement of fracture toughness in the alumina matrix composites reinforced with CNTs.

Development Fundamental Technologies for the Multi-Scale Mass-Deployable Cooperative Robots (멀티 스케일 다중 전개형 협업 로봇을 위한 요소 기술 개발)

  • Chu, Chong Nam;Kim, Haan;Kim, Jeongryul;Song, Sung-Hyuk;Koh, Je-Sung;Huh, Sungju;Ha, ChangSu;Kim, Jong Won;Ahn, Sung-Hoon;Cho, Kyu-Jin;Hong, Seong Soo;Lee, Dong Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.1
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    • pp.11-17
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    • 2013
  • 'Multi-scale mass-deployable cooperative robots' is a next generation robotics paradigm where a large number of robots that vary in size cooperate in a hierarchical fashion to collect information in various environments. While this paradigm can exhibit the effective solution for exploration of the wide area consisting of various types of terrain, its technical maturity is still in its infant state and many technical hurdles should be resolved to realize this paradigm. In this paper, we propose to develop new design and manufacturing methodologies for the multi-scale mass-deployable cooperative robots. In doing so, we present various fundamental technologies in four different research fields. (1) Adaptable design methods consist of compliant mechanisms and hierarchical structures which provide robots with a unified way to overcome various and irregular terrains. (2) Soft composite materials realize the compliancy in these structures. (3) Multi-scale integrative manufacturing techniques are convergence of traditional methods for producing various sized robots assembled by such materials. Finally, (4) the control and communication techniques for the massive swarm robot systems enable multiple functionally simple robots to accomplish the complex job by effective job distribution.

Aviation Security Equipments Certification System in Korea: Suggestions for Improvement (항공보안장비 성능인증제의 고도화 방안에 관한 연구)

  • Lee, Wonjoo;Yu, Sangwoo;Park, Soohong;Kim, Kyunghoon;Ha, Dasom;Seoll, Eunsuk;Han, Soojin;Park, Seoha;Lee, Jisu;Kim, Chanhwi;Kang, Jingu;Lee, Kiyoung
    • Journal of Korean Society for Quality Management
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    • v.48 no.3
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    • pp.395-408
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    • 2020
  • Purpose: This study was performed for advancement of aviation security equipments certification system. Methods: We investigated aviation security equipments certification-related registrations and the latest research trends of explosive detection technologies. Based on the literature studies, we draw the critical issues of the aviation security equipment certification system and suggested improvement direction. Results: We found some inaccuracies of the definition of explosive trace detection equipments, accreditation review committee, and performance evaluation test method. These problems should be modified to suit being practical. Conclusion: The present results would be useful for basic data for modifying aviation security equipments certification systems.