• Title/Summary/Keyword: aerospace materials

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Effect of specimen size on fracture toughness of reduced activation ferritic steel (JLF-l) (저방사화 철강재 (JLF-1)의 파괴인성에 미치는 시험편 크기의 영향)

  • Kim, Dong-Hyun;Yoon, Han-Ki;Park, Won-Jo;Katoh, Y.;Kohyama, A.
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.300-305
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    • 2003
  • Reduced activation ferritic (JLF-1) steel is leading candidates for blanket/first-wall structures of the D-T fusion reactor. In fusion application, structural materials will suffer effects of repeated changes of temperature. Therefore, the data base of tensile strength and fracture toughness at operated temperature $400^{\circ}C$ are very important. Fracture toughness ($J_{IC}$) and tensile tests were carried out at room temperature and elevated temperature ($400^{\circ}C$). Fracture toughness tests were performed with two type size to investigate the relationship between the constraint effect of a size and the fracture toughness resistance curve. As the results, the tensile strength and the fracture toughness values of the JLF-1 steel are slightly decreased with increasing temperature. The fracture resistance curve increased with increasing plane size and decreased with increasing thickness. The fracture toughness values of JLF-1 steel at room temperature and at $400^{\circ}C$ shows an excellent fracture toughness ($J_{IC}$) of about $530kJ/m^2\;and\;340kJ/m^2$, respectively.

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Vacuum Freeze Drying of Skim Milk Solution in a Cylindrical Container: Comparison of Experimental and Numerical Results (원통형 용기에 담긴 탈지분유 용액의 진공동결건초 : 실험결과와 해석결과의 비교연구)

  • Song, Chi-Seong;Nam, Jin-Hyeon;Kim, Chan-Jung;No, Seung-Tak
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.288-301
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    • 2002
  • A vacuum freeze drying experiment of skim milk solution in a cylindrical container is conducted to investigate the multi-dimensional drying characteristics of the process during the primary drying stage. Temperature histories at several positions are measured under the same process condition that is carefully controlled. Then the measured temperature histories at different positions are combined to produce instantaneous temperature distribution fields inside the cylindrical container. Along with the temperature measurement, the mass reduction history of the skim milk solution is also measured. From the measured temperature distribution curved configurations of sublimation interfaces and 2-dimensional heat transfer is inferred. The freeze drying under the present experimental setup is simulated with a calculation program that is based on a finite volume method with a moving grid system. Good agreements between the numerical and experimental results are observed. The present experimental results and the numerical approaches can be useful information in developing the analysis tools for practical vacuum freeze drying processes.

Evaluation of Brinell Hardness of Coated Surface by Finite Element Analysis: Part 2 - Influence of Substrate and Coating Thickness (유한요소해석에 의한 코팅면의 브리넬 경도 평가: 제2보 - 모재와 코팅두께의 영향)

  • Park, TaeJo;Kang, JeongGuk
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.144-150
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    • 2021
  • The most cost-effective method of reducing abrasive wear in mechanical parts is increasing their hardness with thin hard coatings. In practice, the composite hardness of the coated substrate is more important than that of the substrate or coating. After full unloading of the load applied to an indenter, its indentation hardness evaluated based on the dent created on the test piece was almost dependent on plastic deformation of the substrate. Following the first part of this study, which proposes a new Brinell hardness test method for a coated surface, the remainder of the study is focused on practical application of the method. Indentation analyses of a rigid sphere and elastic-perfect plastic materials were performed using finite element analysis software. The maximum principal stress and plastic strain distributions as well as the dent shapes according to the substrate yield stress and coating thickness were compared. The substrate yield stress had a significant effect on the dent size, which in turn determines the Brinell hardness. In particular, plastic deformation of the substrate produced dents regardless of the state of the coating layer. The hardness increase by coating behaved differently depending on the substrate yield stress, coating thickness, and indentation load. These results are expected to be useful when evaluating the composite hardness values of various coated friction surfaces.

Multi-stage Compression Molding Technology of Fast Curing CF/Epoxy Prepreg (속경화용 탄소섬유/에폭시 프리프레그의 다단 압축 성형기술)

  • Kwak, Seong-Hun;Mun, Ji-Hun;Hong, Sang-Hwui;Kwon, Soon-Deok;Kim, Byung-Ha;Kim, Tae-Yong
    • Composites Research
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    • v.34 no.5
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    • pp.269-276
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    • 2021
  • PCM (Prepreg Compression Molding) process is a high-speed molding technology that can manufacture high-quality CFRP (Carbon Fiber Reinforced Plastic) parts. Compared to the autoclave process, it generates less waste and can significantly reduce cycle time, so various studies are being conducted in the aerospace and automobile industries. In this study, in order to improve the quality of the PCM process, a molding method was developed to increase the compression pressure of the press step by step according to the curing behavior of the prepreg. It was confirmed that this multi-stage compression molding technology is a good means to produce high-quality CFRP products and shorten cycle times. And, the laminated prepreg at room temperature was immediately put into the mold and preheated and molded at the same time, so that it could be molded without a separate preheating process. In addition, as a result of applying the same process conditions optimized for flat plate molding to three-dimensional shapes, a product similar to a flat plate in appearance could be made without the process of establishing process conditions.

Prediction and Calibration of Transverse Mechanical Properties of Unidirectional Composites with Random Fiber Arrangement Considering Interphase Effect (계면 특성을 고려한 무작위 섬유배치를 갖는 단방향 복합재료의 가로방향 기계적 물성 예측 및 보정)

  • Park, Shin-Moo;Kim, Do-Won;Jeong, Gyu;Lim, Jae Hyuk;Kim, Sun-Won
    • Composites Research
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    • v.32 no.5
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    • pp.270-278
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    • 2019
  • In this study, the transverse mechanical properties of the unidirectional fiber reinforced composite modeled with fiber, matrix, and interphase is predicted with the representative volume elements and is calibrated by adjusting the properties and thickness of the interphase by referring to the test results. While the conventional representative volume elements modeled with fiber and matrix shows high predictive accuracy for the longitudinal mechanical properties, but it shows some deviations in the transverse mechanical properties. In order to compensate such gaps, the interphase region is employed, and its mechanical properties are adjusted to improve the prediction accuracy according to various elastic modulus, thickness, and strength parameters. As a result, the deviation of the transverse elastic modulus and strength is reduced significantly similar to the test results of the unidirectional composites with the accuracy of the longitudinal mechanical properties preserved.

High Temperature Fatigue Life Prediction for Welded Joints of Recuperator Material for UAV (무인기용 레큐퍼레이터 소재의 용접부에 대한 고온 피로수명 예측)

  • Lee, Sang-rae;Kim, Jae-hwan;Kim, Jae-hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.2
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    • pp.111-117
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    • 2019
  • An experimental study on the welding part of a heat transfer plate that constitutes the lightweight and high efficiency recuperator is presented in this paper. In particular, to find out the service life of the welded part, fatigue characteristics were determined through experiments. Experiments were carried out on two materials (STS347, AL20-25 + nb), which are selected as the material of the recuperator; further, the specimens were manufactured through the methods used for actual fabrication and the standards recommended by ASTM. To evaluate the mechanical properties of the specimens at room and high temperature, MTS-810 was used in a high-temperature furnace. The tensile test was carried out at room and high temperatures for each specimen. The fatigue test was carried out by setting the load ratio corresponding to 50%, 40%, 30%, 20%, and 10% of the tensile strength at the stress ratio of 0.1. Finally, the fatigue life characteristics obtained by the experiment were compared with the stresses owing to the load generated in the operating conditions of the recuperator, and the lifetime of the welds was evaluated to prepare for the operation time required by the UAV.

Evaluation of Physical and Mechanical Properties based on Liquid Composite Molding (액상성형공정별 물리적/기계적 특성 비교 평가)

  • Park, Dong-Cheol;Kim, Tai-Gon;Kim, Seung-Hyeok;Shin, Do-Hoon;Kim, Hyeon-Woo;Han, Joong-won
    • Composites Research
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    • v.31 no.6
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    • pp.304-310
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    • 2018
  • Autoclave process has been remaining as one of the most robust and stable process in fabricating structural composite part of aerospace industry. It has lots of advantages, however exhibits some disadvantages or limitations in capital investment and operation. Recently, there have been various Out-of-Autoclave process being researched and developed to overcome those limitations. In this study, laminate specimens were fabricated using LCM (Liquid Composite Molding) process, regarded as one of potential OoA process. DB (Double bagging), CAPRI (Controlled Atmospheric Pressure Resin Infusion), VAP (Vacuum Assisted Process) and Autoclave process were used for laminate specimens. Void content, Thickness, Tg (Glass Transition Temperature), ILSS (Interlaminar Shear Strength) and Flexural strength properties were evaluated for comparison. It is verified that Autoclave based specimen has uniform thickness distribution, the lowest void content and outstanding mechanical properties. And, CAPRI based specimen exhibits relatively good physical and mechanical properties over DB and VAP based specimen and comparable mechanical properties with autoclave based specimen.

Effects of Current Density and Electrolyte on COD Removal Efficiency in Dyeing Wastewater Treatment by using Electro-coagulation (전기 응집법을 이용한 염색 폐수의 처리에서 전류 밀도와 전해질의 COD 제거율에 대한 영향)

  • Jang, Seong-Ho;Kim, Go-Eun;Kang, Jeong-Hee;Ryu, Jae-Yong;Lee, Won-ki;Lee, Jae-Yong;Park, Jin-Sick
    • Journal of Korea Society of Waste Management
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    • v.35 no.7
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    • pp.653-659
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    • 2018
  • In the industrial wastewater that occupies a large proportion of river pollution, the wastewater generated in textile, leather, and plating industries is hardly decomposable. Though dyeing wastewater has generally been treated using chemical and biological methods, its characteristics cause treatment efficiencies such as chemical oxygen demand (COD) and suspended solids (SS) to be reduced only in the activated sludge method. Currently, advanced oxidation technology for the treatment of dyeing wastewater is being developed worldwide. Electro-coagulation is highly adapted to industrial wastewater treatment because it has a high removal efficiency and a short processing time regardless of the biodegradable nature of the contaminant. In this study, the effects of the current density and the electrolyte condition on the COD removal efficiency in dyeing wastewater treatment by using electro-coagulation were tested with an aluminum anode and a stainless steel cathode. The results are as follows: (1) When the current density was adjusted to $20A/m^2$, $40A/m^2$, and $60A/m^2$ under the condition without electrolyte, the COD removal efficiency at 60 min was 62.3%, 72.3%, and 81.0%, respectively. (2) The removal efficiency with NaCl addition was 7.9% higher on average than that with non-addition at all current densities. (3) The removal efficiency with $Na_2SO_4$ addition was 4.7% higher on average than that with non-addition at all current densities.

Estimation of tensile strength and moduli of a tension-compression bi-modular rock

  • Wei, Jiong;Zhou, Jingren;Song, Jae-Joon;Chen, Yulong;Kulatilake, Pinnaduwa H.S.W.
    • Geomechanics and Engineering
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    • v.24 no.4
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    • pp.349-358
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    • 2021
  • The Brazilian test has been widely used to determine the indirect tensile strength of rock, concrete and other brittle materials. The basic assumption for the calculation formula of Brazilian tensile strength is that the elastic moduli of rock are the same both in tension and compression. However, the fact is that the elastic moduli in tension and compression of most rocks are different. Thus, the formula of Brazilian tensile strength under the assumption of isotropy is unreasonable. In the present study, we conducted Brazilian tests on flat disk-shaped rock specimens and attached strain gauges at the center of the disc to measure the strains of rock. A tension-compression bi-modular model is proposed to interpret the data of the Brazilian test. The relations between the principal strains, principal stresses and the ratio of the compressive modulus to tensile modulus at the disc center are established. Thus, the tensile and compressive moduli as well as the correct tensile strength can be estimated simultaneously by the new formulas. It is found that the tensile and compressive moduli obtained using these formulas were in well agreement with the values obtained from the direct tension and compression tests. The formulas deduced from the Brazilian test based on the assumption of isotropy overestimated the tensile strength and tensile modulus and underestimated the compressive modulus. This work provides a new methodology to estimate tensile strength and moduli of rock simultaneously considering tension-compression bi-modularity.

Numerical optimization of transmission bremsstrahlung target for intense pulsed electron beam

  • Yu, Xiao;Shen, Jie;Zhang, Shijian;Zhang, Jie;Zhang, Nan;Egorov, Ivan Sergeevich;Yan, Sha;Tan, Chang;Remnev, Gennady Efimovich;Le, Xiaoyun
    • Nuclear Engineering and Technology
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    • v.54 no.2
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    • pp.666-673
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    • 2022
  • The optimization of a transmission type bremsstrahlung conversion target was carried out with Monte Carlo code FLUKA for intense pulsed electron beams with electron energy of several hundred keV for maximum photon fluence. The photon emission intensity from electrons with energy ranging from 300 keV to 1 MeV on tungsten, tantalum and molybdenum targets was calculated with varied target thicknesses. The research revealed that higher target material element number and electron energy leads to increased photon fluence. For a certain target material, the target thickness with maximum photon emission fluence exhibits a linear relationship with the electron energy. With certain electron energy and target material, the thickness of the target plays a dominant role in increasing the transmission photon intensity, with small target thickness the photon flux is largely restricted by low energy loss of electrons for photon generation while thick targets may impose extra absorption for the generated photons. The spatial distribution of bremsstrahlung photon density was analyzed and the optimal target thicknesses for maximum bremsstrahlung photon fluence were derived versus electron energy on three target materials for a quick determination of optimal target design.