• Composites Research
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• v.36 no.2
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• pp.132-139
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• 2023

A linerless composite propellant tank was designed and manufactured by using the carbon fiber-reinforced composite materials which have superior strength-to-weight ratio in order to reduce weight of the tank. In this research, we designed a sub-scale composite propellant tank with a diameter of 800 mm to withstand an MEOP of 1.7 MPa. We manufactured the boss of the tank by using the same composite materials to reduce the thermal expansion difference between the boss and the secondary-bonded composite layers of the barrel in the cryogenic environment. We used the collapsible mandrel to manufacture the tank without any liner. The mandrel was made from epoxy-based composite tooling prepregs to reduce weight of the mandrel. We manufactured the test tanks by laying up the carbon fiber fabric prepregs manually on the mandrel and then applying the autoclave cure process. We performed a proof test, a helium tightness test, a repeated pressurization test, and a burst test in room temperature. The test results demonstrate that the proposed design and manufacture process satisfies all strength requirements as well as an anti-leakage requirement.

• Composites Research
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• v.28 no.5
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• pp.297-310
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• 2015

This study aims to develop efficient composite laminates for buckling load enhancement, interlaminar shear stress minimization, and weight reduction. This goal is achieved through cover-skin lay-ups around skins and stiffeners, which amplify bending stiffness and defer delamination by means of effective stress distribution. The design problem is formulated as multi-objective optimization that maximizes buckling load capability while minimizing both maximum out-of-plane shear stress and panel weight. For efficient optimization, response surface methodology is employed for buckling load, two out-of-plane shear stresses, and panel weight with respect to one ply thickness, six fiber orientations of a skin, and four stiffener heights. Numerical results show that skin-covered composite stiffened panels can be devised for maximum buckling load and minimum interlaminar shear stresses under compressive load. In addition, the effects of different material properties are investigated and compared. The obtained results reveal that the composite stiffened panel with Kevlar material is the most effective design.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.04a
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• pp.240-244
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• 2005

In this study a simple model is developed that predicts impact damage in a composite laminate using an analytical model. The model uses a non-linear approximation method (Rayleigh-Ritz) and the large deflection plate theory to predict the number of failed plies and damage area in a quasi-isotropic composite circular plate (axisymmetric problem) due to a point impact load at its centre. It is assumed that the deformation due to a static transverse load is similar to that occurred in a low velocity impact. It is found that the model, despite its simplicity, is in good agreement with FEM predictions and experimental data for the deflection of the composite plate and gives a good estimate of the number of failed plies due to fibre breakage. The predicted damage zone could be used with a fracture mechanics model developed by the second investigator and co-workers to calculate the compression after impact strength of such laminates. This approach could save significant running time when compared to FEM solutions.

• Journal of the Korean institute of surface engineering
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• v.29 no.6
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• pp.607-614
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• 1996

Yttrium(Y) coating was incorporated by ion-plating method either directly on the TiAl substrate or after pack aluminizing on TiAl to improve the oxidation resistance of TiAl alloy. After Y-coating, heat treatment at low oxygen partial pressure was carried out. Performance of various coating was evaluated by isothermal and cyclic oxidation tests. A simple Y-coating without pack aluminizing can give a detrimental effect on the. oxidation resistance of TiAl alloy, because it enhances formation of $TiO_2$. On the other hand, a composite coating of aluminide-yttrium has shown excellent oxidation resistance. A continuous protective $Al_2O_3$ scale is formed on the aluminized TiAl, and Y-coating improves $Al_2O_3$ scale adherence and substantially prevents depletion of Al in the aluminide-coating layer.

• Proceedings of the Korean Society For Composite Materials Conference
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• 1999.11a
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• pp.242-245
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• 1999

In aerospace industry improvement of structural performance of flight structure without increasing weight has great advantage. In this study, an innovative design method to increase the buckling load and tension failure load at the same time without increasing the weight was investigated by using the curvilinear fiber format in composite plates with central hole. It was investigated how much gain can be obtained with curvilinear fiber format for the plates with different hole size and different stacking sequence.

• Applied Chemistry for Engineering
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• v.27 no.3
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• pp.252-258
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• 2016

The weight reduction and improved mechanical property are one of the prime factors to develop new materials for the aerospace industry. Composite materials have thus become the most attractive candidate for aircraft and other means of transportations due to their excellent property and light weight. In particular, fiber reinforced polymer (FRP) composite materials have been used as an alternative to metals in the aircraft. The composite materials have shown improved properties compared to those of metal and polymeric materials, which made the composites being used as the skin structure of the airplane. This review introduces different types of materials which have been developed from the FRP composite material and also one of the most advantageous ways to employ the composites in aircraft.

• Journal of Aerospace System Engineering
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• v.14 no.6
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• pp.68-73
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• 2020

Skin-stringer structures are widely used in aircrafts due to their advantage of minimizing structural weight while maintaining load carrying capacity. However, buckling load can cause serious damage to these structures. Therefore, the buckling characteristics of skin-stringer structures should be carefully considered during the design phase to ensure structural soundness. In this study, finite element method was applied to predict the buckling characteristics of stiffened panels. In terms of the failure mode, finite element analysis showed a symmetrical buckling mode, whereas an asymmetrical mode was determined by experimentation. The numerical results were obtained and compared to the experimental data, showing a difference of 9.3% with regard to the buckling loads.

• Journal of Aerospace System Engineering
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• v.4 no.2
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• pp.21-25
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• 2010

Fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. However, it is very difficult to apply conventional fatigue test loads in short period. Therefore, accelerating test speed and facilitating spectrum load realization are required. In this study, we have developed a fatigue testing method that uses a resonance of simply supported beam type blade specimen. This test consists in exciting the blade specimen with a frequency that corresponds to its natural frequency. In that case, the test specimen similar to a beam fixed between two pivot points starts vibrating and is significantly deformed. Resonant fatigue tests were performed by changing exciting vertical amplitude and frequency, and S-N curves of each composite materials were successfully obtained.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.1-7
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• 2010

Fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. However, it is very difficult to apply conventional fatigue test loads in short period. Therefore, accelerating test speed and facilitating spectrum load realization are required. In this study, we have developed a fatigue testing method that uses a resonance of simply supported beam type blade specimen. This test consists in exciting the blade specimen with a frequency that corresponds to its natural frequency. In that case, the test specimen similar to a beam fixed between two pivot points starts vibrating and is significantly deformed. Resonant fatigue tests were performed by changing exciting vertical amplitude and frequency, and S-N curves of each composite materials were successfully obtained.

• Advanced Composite Materials
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• v.16 no.1
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• pp.31-44
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• 2007

The purpose of this study is to improve the examining and understanding of the bonding behavior of Fiber Reinforced Polymer (FRP) sheets bonded to concrete blocks and steel plates under fatigue loading. First, a series of experimental investigations is summarized in the paper. The fatigue behavior of bonding surface between FRP sheets and concrete is finally characterized by the conducted P-S-N diagram representing the relationship among the probability of FRP debonding (P), the bond stress amplitudes (S), and the number of cycles (N) at debonding on a semi-logarithmic scale. The different debonding modes for various fracturing surface are also investigated and evaluated.