• Title/Summary/Keyword: aerospace composite materials

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Quantitative Assessment of Variation in Poroelastic Properties of Composite Materials Using Micromechanical RVE Models

  • Han, Su Yeon;Kim, Sung Jun;Shin, Eui Sup
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.2
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    • pp.175-183
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    • 2016
  • A poroelastic composite material, containing different material phases and filled with fluids, serves as a model to formulate the overall ablative behaviors of such materials. This article deals with the assessment of variation in nondeterministic poroelastic properties of two-phase composite materials using micromechanical representative volume element (RVE) models. Considering the configuration and arrangement of pores in a matrix phase, various RVEs are modeled and analyzed according to their porosity. In order to quantitatively investigate the effects of microstructure, changes in effective elastic moduli and poroelastic parameters are measured via finite element (FE) analysis. The poroelastic parameters are calculated from the effective elastic moduli and the pore-pressure-induced strains. The reliability of the numerical results is verified through image-based FE models with the actual shape of pores in carbon-phenolic ablative materials. Additionally, the variation of strain energy density is measured, which can possibly be used to evaluate microstress concentrations.

Optimization of hybrid composite plates using Tsai-Wu Criteria

  • Mehmet Hanifi Dogru;Ibrahim Gov;Eyup Yeter;Kursad Gov
    • Structural Engineering and Mechanics
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    • v.88 no.4
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    • pp.369-377
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    • 2023
  • In this study, previously developed algorithm is used for Optimization of hybrid composite plates using Tsai-Wu criteria. For the stress-based Design Optimization problems, Von-Mises stress uses as design variable for isotropic materials. Maximum stress, maximum strain, Tsai Hill, and Tsai-Wu criteria are generally used to determine failure of composite materials. In this study, failure index value is used as design variable in the optimization algorithm and Tsai-Wu criteria is utilized to calculate this value. In the analyses, commonly used design domains according to different hybrid orientations are optimized and results are presented. When the optimization algorithm was applied, 50% material reduction was obtained without exceeding allowable failure index value.

Organization and Qualification Documents for Generation of Composite Materials Property (복합재 물성치 생성을 위한 조직체계 및 인증문서)

  • Rhee, Seung Yun;Suh, Jang Won
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.55-61
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    • 2013
  • In recent years, NASA, FAA and the aerospace industry, through MIL-HDBK-17 and the NASA-conceived AGATE(Advanced General Aviation Transport Experiments) program, have worked together to reduce the qualification burden imposed on individual aircraft manufacturers. AGATE is one of the most successful public/private cost-haring partnerships ever conceived, bringing together academia, the FAA, other government agencies and industry to develop affordable new technologies and accompanying industry standards and certification methods. In 2005, NASA established NCAMP(National Center for Advanced Materials Performance) with the purpose of refining and enhancing the AGATE process to a self-sustaining level to serve the entire aerospace industry in partnership with CMH-17, FAA, and SAE. In this paper, I will introduce briefly NCAMP process and explain its organization structure and core NCAMP documents. This paper can provide some help in establishing our certification system for composite materials where the NCAMP process is expected to be the most good model.

Experimental investigation of interlaminar mechanical properties on carbon fiber stitched CFRP laminates

  • Iwahori, Yutaka;Ishikawa, Takashi;Watanabe, Naoyuki;Ito, Akira;Hayashi, Yoichi;Sugimoto, Sunao
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.95-113
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    • 2007
  • Experimental investigations of interlaminar mechanical properties for carbon fiber reinforced plastic (CFRP) laminates were carried out using aramid fiber ($Kevlar^{(R)}$-29 1000d) and carbon fiber (TR40-1K 612d, Mitsubishi Rayon) stitching. Various carbon fiber (CF) stitch densities were used to prepare a number of CF stitched CFRP laminates for double cantilever beam (DCB) tests. An insert tongue-type loading fixture, developed by the Japan Aerospace Exploration Agency (formerly the National Aerospace Laboratory of Japan), was also employed in the DCB test. Interlaminar tension tests were carried out under an out-of-plane directional loading using a single CF stitch thread in the CFRP laminates. The DCB test results clarified that the relationship between the volume fractions of the CF stitch thread ($V_{ft}$) and mode I critical energy release rate ($G_{Ic}$) showed a mostly linear function with a higher gradient than that of the $Kevlar^{(R)}$ stitched CFRP laminates. The CF stitched CFRP tension test results indicated that the consumption energy per unit area ($E_i$) was larger than that of $Kevlar^{(R)}$ stitched CFRP laminates.

Stress wave propagation in composite materials

  • Shen, Siyuan J.;Pfister, Jens C.;Lee, James D.
    • Structural Engineering and Mechanics
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    • v.11 no.4
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    • pp.407-422
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    • 2001
  • The linear constitutive relations and the failure criteria of composite materials made of thermoviscoelastic solids are presented. The post-failure material behavior is proposed and the dynamic finite element equations are formulated. However, a nonlinear term is kept in the energy equation because it represents the effect of the second law of thermodynamics. A general purpose nonlinear three-dimensional dynamic finite element program COMPASS is upgraded and employed in this work to investigate the interdependence among stress wave propagation, stress concentration, failure progression and temperature elevation in composite materials. The consequence of truthfully incorporating the second law of thermodynamics is clearly observed: it will always cause temperature rise if there exists a dynamic mechanical process.

Numerical vibration correlation technique analyses for composite cylinder under compression and internal pressure

  • Do-Young Kim;Chang-Hoon Sim;Jae-Sang Park;Joon-Tae Yoo;Young-Ha Yoon;Keejoo Lee
    • Structural Engineering and Mechanics
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    • v.87 no.5
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    • pp.419-429
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    • 2023
  • This study conducts numerical analyses of a thin-walled composite cylinder under axial compression and internal pressure of 10 kPa. Numerical vibration correlation technique and nonlinear postbuckling analyses are conducted using the nonlinear finite element analysis program, ABAQUS. The single perturbation load approach and measured imperfection data are used to represent the geometric initial imperfection of thin-walled composite cylinder. The buckling knockdown factors are derived using present initial imperfection and analysis methods under axial compression without and with the internal pressure. Furthermore, the buckling knockdown factors are compared with the buckling test and computation time are calculated. In this study, derived buckling knockdown factors in present study have difference within 10% as compared with the buckling test. It is shown that nonlinear postbuckling analysis can derive relatively accurate buckling knockdown factor of present thin-walled cylinders, however, numerical vibration correlation technique derives reasonable buckling knockdown factors compared with buckling test. Therefore, this study shows that numerical vibration correlation technique can also be considered as an effective numerical method with 21~91% reduced computation time than nonlinear postbuckling analysis for the derivation of buckling knockdown factors of present composite cylinders.

Theory of Thin-Walled, Pretwisted Composite Beams with Elastic Couplings

  • Jung, Sung-Nam;Kim, Chang-Joo;Ko, Jin-Hwan;Kim, Chang-Wan
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.105-119
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    • 2009
  • In this work, the structural response of thin-walled composite beams with pretwist angle is investigated by using a mixed beam approach that combines the stiffness and flexibility methods in a unified manner. The Reissner's semi-complimentary energy functional is used to derive the stiffness matrix that approximates the beam in an Euler-Bernoulli level for extension and bending and Vlasov level for torsion. The bending and torsion-related warpings induced by the pretwist effects are derived in a closed form. The developed theory is validated with available literature and detailed finite element structural analysis results using the MSC/NASTRAN. Pretwisted composite beams with rectangular solid and thin-walled box sections are illustrated to validate the current approach. Acceptable correlation has been achieved for cases considered in this study. The effects of pretwist and fiber orientation angles on the static behavior of pretwisted composite beams are also studied.

Failure Pressure Prediction of Composite Cylinders for Hydrogen Storage Using Thermo-mechanical Analysis and Neural Network

  • Hu, J.;Sundararaman, S.;Menta, V.G.K.;Chandrashekhara, K.;Chernicoff, William
    • Advanced Composite Materials
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    • v.18 no.3
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    • pp.233-249
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    • 2009
  • Safe installation and operation of high-pressure composite cylinders for hydrogen storage are of primary concern. It is unavoidable for the cylinders to experience temperature variation and significant thermal input during service. The maximum failure pressure that the cylinder can sustain is affected due to the dependence of composite material properties on temperature and complexity of cylinder design. Most of the analysis reported for high-pressure composite cylinders is based on simplifying assumptions and does not account for complexities like thermo-mechanical behavior and temperature dependent material properties. In the present work, a comprehensive finite element simulation tool for the design of hydrogen storage cylinder system is developed. The structural response of the cylinder is analyzed using laminated shell theory accounting for transverse shear deformation and geometric nonlinearity. A composite failure model is used to evaluate the failure pressure under various thermo-mechanical loadings. A back-propagation neural network (NNk) model is developed to predict the maximum failure pressure using the analysis results. The failure pressures predicted from NNk model are compared with those from test cases. The developed NNk model is capable of predicting the failure pressure for any given loading condition.

Microstructure and Mechanical Properties of Amorphous Matrix Composite Reinforced with Tungsten Porous Foam (텅스텐 다공성폼 강화 Zr계 비정질 기지 복합재료의 미세조직과 기계적 성질)

  • Son, Chang-Young;Lee, Sang-Bok;Lee, Sang-Kwan;Kim, Choongnyun Paul;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.2
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    • pp.109-115
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    • 2010
  • In the present study, a Zr-based amorphous alloy matrix composite reinforced with tungsten porous foam was fabricated without pores or defects by liquid pressing process, and its microstructures and mechanical properties were investigated. About 69 vol.% of tungsten foam was homogeneously distributed inside the amorphous matrix, although the matrix of the composite contained a small amount of crystalline phases. The compressive test results indicate that the composite was not fractured at one time after reaching the maximum compressive strength, but showed considerable plastic strain as the compressive load was sustained by tungsten foam. The tungsten foam greatly improved the strength (2764 MPa) and ductility (39.4%) of the composite by homogeneously dispersing the stress applied to the matrix. This was because the tungsten foam and matrix were simultaneously deformed without showing anisotropic deformation due to the excellent bonding of tungsten/matrix interfaces. These findings suggest that the liquid pressing process is useful for the development of amorphous matrix composites with improved strength and ductility.

Composite Fracture Detection Capabilities of FBG Sensor and AE Sensor

  • Kim, Cheol-Hwan;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.27 no.4
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    • pp.152-157
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    • 2014
  • Non-destructive testing methods of composite materials are very important for improving material reliability and safety. AE measurement is based on the detection of microscopic surface movements from stress waves in a material during the fracture process. The examination of AE is a useful tool for the sensitive detection and location of active damage in polymer and composite materials. FBG (Fiber Bragg Grating) sensors have attracted much interest owing to the important advantages of optical fiber sensing. Compared to conventional electronic sensors, fiber-optical sensors are known for their high resolution and high accuracy. Furthermore, they offer important advantages such as immunity to electromagnetic interference, and electrically passive operation. In this paper, the crack detection capability of AE (Acoustic Emission) measurement was compared with that of an FBG sensor under tensile testing and buckling test of composite materials. The AE signals of the PVDF sensor were measured and an AE signal analyzer, which had a low pass filter and a resonance filter, was designed and fabricated. Also, the wavelength variation of the FBG sensor was measured and its strain was calculated. Calculated strains were compared with those determined by finite element analysis.