• Title/Summary/Keyword: aerospace composite materials

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Inverse Estimation and Verification of Parameters for Improving Reliability of Impact Analysis of CFRP Composite Based on Artificial Neural Networks (인공신경망 기반 CFRP 복합재료 충돌 해석의 신뢰성 향상을 위한 파라미터 역추정 및 검증)

  • Ji-Ye Bak;Jeong Kim
    • Composites Research
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    • v.36 no.1
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    • pp.59-67
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    • 2023
  • Damage caused by impact on a vehicle composed of CFRP(carbon fiber reinforced plastic) composite to reduce weight in the aerospace industries is related to the safety of passengers. Therefore, it is important to understand the damage behavior of materials that is invisible in impact situations, and research through the FEM(finite element model) is needed to simulate this. In this study, FEM suitable for predicting damage behavior was constructed for impact analysis of unidirectional laminated composite. The calibration parameters of the MAT_54 Enhanced Composite Damage material model in LS-DYNA were acquired by inverse estimation through ANN(artificial neural network) model. The reliability was verified by comparing the result of experiment with the results of the ANN model for the obtained parameter. It was confirmed that accuracy of FEM can be improved through optimization of calibration parameters.

A C0 finite element investigation for buckling of shear deformable laminated composite plates with random material properties

  • Singh, B.N.;Iyengar, N.G.R.;Yadav, D.
    • Structural Engineering and Mechanics
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    • v.13 no.1
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    • pp.53-74
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    • 2002
  • Composites exhibit larger dispersion in their material properties compared to conventional materials due to larger number of parameters associated with their manufacturing processes. A $C^0$ finite element method has been used for arriving at an eigenvalue problem using higher order shear deformation theory for initial buckling of laminated composite plates. The material properties have been modeled as basic random variables. A mean-centered first order perturbation technique has been used to find the probabilistic characteristics of the buckling loads with different edge conditions. Results have been compared with Monte Carlo simulation, and those available in literature.

Stochastic free vibration analysis of smart random composite plates

  • Singh, B.N.;Vyas, N.;Dash, P.
    • Structural Engineering and Mechanics
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    • v.31 no.5
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    • pp.481-506
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    • 2009
  • The present study is concerned with the stochastic linear free vibration study of laminated composite plate embedded with piezoelectric layers with random material properties. The system equations are derived using higher order shear deformation theory. The lamina material properties of the laminate are modeled as basic random variables for accurate prediction of the system behavior. A $C^0$ finite element is used for spatial descretization of the laminate. First order Taylor series based mean centered perturbation technique in conjunction with finite element method is outlined for the problem. The outlined probabilistic approach is used to obtain typical numerical results, i.e., the mean and standard deviation of natural frequency. Different combinations of simply supported, clamped and free boundary conditions are considered. The effect of side to thickness ratio, aspect ratio, lamination scheme on scattering of natural frequency is studied. The results are compared with those available in literature and an independent Monte Carlo simulation.

Development of Machine Learning Method for Selection of Machining Conditions in Machining of 3D Printed Composite Material (3D 프린팅 복합소재의 가공에서 가공 조건 선정을 위한 머신러닝 개발에 관한 연구)

  • Kim, Min-Jae;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.137-143
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    • 2022
  • Composite materials, being light-weight and of high mechanical strength, are increasingly used in various industries such as the aerospace, automobile, sporting-goods manufacturing, and ship-building industries. Recently, manufacturing of composite materials using 3D printers has increased. 3D-printed composite materials are made in free-form and adapted for end-use by adjusting the fiber content and orientation. However, research on the machining of 3D printed composite materials is limited. The aim of this study is to develop a machine learning method to select machining conditions for machining of 3D-printed composite materials. The composite material was composed of Onyx and carbon fibers and stacked sequentially. The experiments were performed using the following machining conditions: spindle speed, feed rate, depth of cut, and machining direction. Cutting forces of the different machining conditions were measured by milling the composite materials. PCA, a method of machine learning, was developed to select the machining conditions and will be used in subsequent experiments under various machining conditions.

A Study on Stress Concentration Factor of Composite Laminate Mechanical Joints (복합재료 적층판 기계적 체결부 응력집중계수에 대한 고찰)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.3
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    • pp.194-200
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    • 2013
  • In this paper, the results of composite laminate mechanical joints test(ASTM D5961) are compared with the theoretical strength calculations and FEM analysis results. To calculate the S.C.F.(stress concentration factor) on joint strength, equations on metallic and composite materials in ASM Handbook used and compared with experimental results. The difference of joint strength are compared by geometrical parameters and joining types(single/double lap joint). In FEM analysis, to find efficient FEM model on composite laminate mechanical joint, several FEM models are compared with experimental test results.

Investigation on Mechanical Properties of Natural-Fiber Composite Manufactured using VARTM Method (VARTM 공법으로 제작된 자연섬유 복합재료의 기계적 특성 분석)

  • Park, Hyunbum
    • Journal of Aerospace System Engineering
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    • v.10 no.3
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    • pp.59-62
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    • 2016
  • In this study, an investigation was performed on the mechanical properties of the natural-fiber-composite structure. The specimen was manufactured using the Vacuum Assisted Resin Transfer Molding (VARTM) method. The flax-fiber materials were adopted for the natural fiber composite, and vinyl-ester resin was also adopted. After a manufactured specimen was obtained, a mechanical test was carried out. The mechanical properties of the experiment results were compared with those of the natural-composite data cited from a number of other references.

Multifield Variational Finite Element Sectional Analysis of Composite Beams

  • Dhadwal, Manoj Kumar;Jung, Sung Nam
    • Composites Research
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    • v.30 no.6
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    • pp.343-349
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    • 2017
  • A multifield variational formulation is developed for the finite element (FE) cross-sectional analysis of composite beams. The cross-sectional warping displacements and sectional stresses are considered to be the primary variables through the application of Reissner's partially mixed principle. The warping displacements are modeled using generic FE shape functions with nonlinear distribution over the beam section. A generalized Timoshenko level stiffness matrix is derived which incorporates the effects of elastic couplings, transverse shear, and Poisson's deformations. The accuracy of the present analysis is validated for the stiffness constants and elastostatic responses of composite box beams which correlate well with the experimental data and other state-of-the-art approaches.

On the Design and Test for the 150 Gallon Composite External Fuel Tank (150갤런 복합재 외부연료탱크 설계 및 시험평가)

  • Chang, Inki;Kim, Changyoung
    • Journal of Aerospace System Engineering
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    • v.1 no.4
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    • pp.22-27
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    • 2007
  • The 150 gal Ion EFT(External Fuel Tank) used to enlarge the aircraft operation range was adopted an import equipment in T-50 FSD phase. But in Production phase the EFT was planed to develop for the stable ILS(Integrated Logistics Support) and technical ability improvement by using the composite materials. The design for configuration and fuel system is intended to maintain compatibility with aircraft systems and the development test is performed on component, assembly and aircraft. This study is conducted to provide the technology of design and test for the 150 gallon composite EFT in LRU level. The test results show that the composite EFT is satisfied with structural, functional and environment requirements which are described in specification.

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The Effect of Fiber Volume Fraction Non-uniformity through Thickness Direction on the Torsional Buckling Load of Cylindrical Composite Lattice Structure (두께방향 섬유체적비 불균일이 원통형 복합재 격자 구조의 비틀림 좌굴 하중에 미치는 영향)

  • Min-Hyeok Jeon;Hyun-Jun Cho;Yeon-Ju Kim;Mi-Yeon Lee;In-Gul Kim
    • Composites Research
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    • v.36 no.2
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    • pp.80-85
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    • 2023
  • A cylindrical composite lattice structure is manufactured by filament winding. The distribution of nonuniform fiber volume fraction induced by the manufacturing process can be observed. The stiffness and buckling characteristics can be influenced by non-uniform fiber volume fraction. In this paper, the effect of non-uniform fiber volume fraction through thickness direction on the torsional buckling load of the cylindrical composite lattice structure was examined. The stiffness variation induced by the non-uniform fiber volume fraction was applied to the finite element model, and buckling analysis was performed. The variations of buckling load with variations of fiber volume fraction were compared. The non-uniform fiber volume fraction reduced the torsional buckling load of the composite lattice structure.

Derivation of Knockdown Factors for Composite Cylinders with Various Initial Imperfection Models (초기 결함 조건 모델에 따른 복합재 원통 구조의 좌굴 Knockdown factor 도출)

  • Kim, Do-Young;Sim, Chang-Hoon;Park, Jae-Sang;Yoo, Joon-Tae;Yoon, Young-Ha;Lee, Keejoo
    • Composites Research
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    • v.34 no.5
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    • pp.283-289
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    • 2021
  • This paper derives numerically the buckling Knockdown factors using two different initial imperfection models, such as geometric and loading imperfection models, to investigate the unstiffened composite cylinder with an ellipse pre-buckling deformation pattern. Single Perturbation Load Approach (SPLA) is applied to represent the geometric initial imperfection of a thin-walled composite cylinder; while Single Boundary Perturbation Approach (SBPA) is used to represent the geometric and loading imperfections simultaneously. The buckling Knockdown factor derived using SPLA is higher than NASA's buckling design criteria by approximately 84%, and lower than buckling test result by 9%. The buckling Knockdown factor using SBPA is higher than NASA's buckling design criteria by about 75%, and 14% lower than the buckling test result. Therefore, it is shown that the buckling Knockdown factors derived in this study can provide a lightweight design compared to the previous buckling design criteria while they give reasonably a conservative design compared to the buckling test for both the initial imperfection models.