• Title/Summary/Keyword: aerosol process

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A Study on the Analysis of Cutting Fluid Aerosol in Grinding Process (연삭가공에서 절삭유 에어로졸 측정평가에 관한 연구)

  • Hwang Joon;Hwang Duk-Chul;Woo Chang-Ki;Chung Eui-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.1-6
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    • 2005
  • Machining is a one of the broadly used manufacturing process to produce the parts, products and various molds and dies. The environmental impact due to aerosol generation via atomization process is a major concern associated with environmental consciousness. This paper presents the experimental results to analyze the characteristics of cutting fluid aerosol generation in grinding process. Experimental results show that the generated fine aerosol which particle size less than 10micron appears near worker's breath zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This quantitative analysis can be provided the basic knowledge f3r further research for environmentally conscious machining technology developments.

A Study on the Analysis of Cutting Fluid Aerosol in Grinding Process (연삭가공에서 절삭유 에어로졸 측정평가에 관한 연구)

  • Hwang Joon;Hwang Duk-Chul;Woo Chang-Ki;Chung Eui-Sik
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.282-287
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    • 2005
  • This paper presents the experimental results to analyze the characteristics of cutting fluid aerosol generation in grinding process. Machining is a one of the broad manufacturing process to produce the parts, products and various molds and dies. The environmental impact due to aerosol generation via atomization process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near worker's breath zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This qualitative analysis can be provided the basic knowledge for further research for environmentally conscious machining technology developments.

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Development of Aerosol-LIBS (Laser Induced Breakdown Spectroscopy) for Real-time Monitoring of Process-induced Particles (공정 중 발생 오염입자 실시간 모니터링을 위한 에어로졸-레이저 유도 플라즈마 분광분석 시스템 개발)

  • Kim, Gibaek;Kim, Kyoungtae;Maeng, Hyunok;Lee, Hae Bum;Park, Kihong
    • Particle and aerosol research
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    • v.12 no.3
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    • pp.57-63
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    • 2016
  • The laser-induced breakdown spectroscopy (LIBS) has been used for rapid detection of elemental compositions of various materials in multi-media (solid, liquid, gas, and aerosols). In this study, the aerosol-LIBS has been developed for real-time monitoring of process-induced particles produced during the semiconductor manufacturing. The developed aerosol-LIBS mainly consists of laser, optics, spectrometer, and aerosol chamber. A new aerosol chamber was constructed for the aerosol-LIBS to be applied for various semiconductor manufacturing process, including exhaust tubes, and low pressure and high temperature chamber. The aerosol-LIBS was evaluated by using laboratory generated aerosols for detection of various elements. As a result, P, Fe, Mg, Cu, Co, Ni, Ca, Na, and K emission lines were successfully detected by the aerosol-LIBS. Further evaluation of the aerosol-LIBS is being conducted.

A Study on the Characteristics Analysis of Cutting Fluid Aerosol Using Dual-PDA System(II) - for Cutting Fluid Aerosol Prediction in Turning Process (Dual-PDA를 이용한 절삭유 에어로졸 특성분석에 관한 연구(II) - 선삭공정의 절삭유 에어로졸 예측)

  • Chung, E.S.;Hwang, D.C.;Woo, C.K.;Hwang, J.
    • Journal of ILASS-Korea
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    • v.10 no.2
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    • pp.32-40
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    • 2005
  • This paper presents the analytical approaches to predict cutting fluid aerosol formation characteristics in machining process. The prediction model which is based on the rotary atomization theory analyzes aerosol behaviors in terms of size and concentration. Experiments were tarried out to verify the aerosol formation prediction model under various operational conditions. The experimental results which are obtained by Dual-PDA measurement show resonable agreement with prediction results of aerosol concentration. This study can be provided as a basis to estimate and control the hazardous cutting fluid aerosol in machining process in view of environmental consciousness.

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A Study on the Characteristics Analysis of Cutting Fluid Aerosol Using Dual-PDA System - for Turning Process (Dual-PDA를 이용한 절삭유 에어로졸 특성분석에 관한 연구(I) -선삭공정을 중심으로)

  • Jeong, J.Y.;Hwang, D.C.;Hong, G.B.;Woo, C.K.;Hwang, J.
    • Journal of ILASS-Korea
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    • v.10 no.2
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    • pp.10-17
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    • 2005
  • The proposed research has been performed to know the characteristics of cutting fluid aerosol formation using Dual-PDA system in machining process. The cutting fluid aerosol size and concentration is common attributes that quantify the environmental intrusiveness or air quality contamination. The atomized cutting fluid aerosols can be affected to human health risk such as lung cancer and skin irritations. Even though cutting fluid can be improved the machining quality and productivity in a carefully. its use must be controlled and optimized carefully. This experimental works using Dual-PDA were performed to analyze the cutting fluid aerosol behaviors and characteristics in turning process using precise aerosol particle measuring system. The obtained experimental results profovide basic knowledge to develop the environmentally conscious machining process. This results cail be provided as a basis to estimate and control the hazardous cutting fluid aerosol in machining process.

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A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact in Grinding Operation (I) (환경 친화적 기계가공 기술에 관한 연구 연삭공정에서의 절삭유 미립화와 환경영향(I))

  • Hwang Joon;Chung Eui-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.61-69
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    • 2005
  • This paper presents the experimental results to analyze the atomization characteristics and environmental impact of cutting fluid in grinding process. Grinding is a major machining process to improve surface quality with different machining mechanism which is compared with turning or milling process. The environmental impact due to aerosol generation via grinding process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This study can be provided a basic knowledge fur further research of environmental consciousness machining development.

A study on characteristics and internal exposure evaluation of radioactive aerosols during pipe cutting in decommissioning of nuclear power plant

  • Kim, Sun Il;Lee, Hak Yun;Song, Jong Soon
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1088-1098
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    • 2018
  • Kori unit #1, which is the first commercial nuclear power plant in Korea, was permanently shutdown in June 2017, and it is about to be decommissioned. Currently in Korea, researches on the decommissioning technology are actively conducted, but there are few researches on workers internal exposure to radioactive aerosol that is generated in the process of decommissioning nuclear power plants. As a result, the over-exposure of decommissioning workers is feared, and the optimal working time needs to be revised in consideration of radioactive aerosol. This study investigated the annual exposure limits of various countries, which can be used as an indicator in evaluating workers' internal exposure to radioactive aerosol during pipe cutting in the process of decommissioning nuclear power plants, and the growth and dynamics of aerosol. Also, to evaluate it, the authors compared/analyzed the cases of aerosol generated when activated pipes are cut in the process of nuclear power plants and the codes for evaluating internal exposure. The evaluation codes and analyzed data conform to ALARA, and they are believed to be used as an important indicator in deriving an optimal working time that does not excess the annual exposure limit.

A Derivation of Aerosol Optical Depth Estimates from Direct Normal Irradiance Measurements

  • Yun Gon Lee;Chang Ki Kim
    • New & Renewable Energy
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    • v.20 no.1
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    • pp.79-87
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    • 2024
  • This study introduces a method for estimating Aerosol Optical Depth (AOD) using Broadband Aerosol Optical Depth (BAOD) derived from direct normal irradiance and meteorological factors observed between 2016 and 2017. Through correlation analyses between BAOD and atmospheric components such as Rayleigh scattering, water vapor, and tropospheric nitrogen dioxide, significant relationships were identified, enabling accurate AOD estimation. The methodology demonstrated high correlation coefficients and low Root Mean Square Errors (RMSE) compared to actual AOD500 measurements, indicating that the attenuation effects of water vapor and the direct impact of tropospheric nitrogen dioxide concentration are crucial for precise aerosol optical depth estimation. The application of BAOD for estimating AOD500 across various time scales-hourly, daily, and monthly-showed the approach's robustness in understanding aerosol distributions and their optical properties, with a high coefficient of determination (0.96) for monthly average AOD500 estimates. This study simplifies the aerosol monitoring process and enhances the accuracy and reliability of AOD estimations, offering valuable insights into aerosol research and its implications for climate modeling and air quality assessment. The findings underscore the viability of using BAOD as a surrogate for direct AOD500 measurements, presenting a promising avenue for more accessible and accurate aerosol monitoring practices, crucial for improving our understanding of aerosol dynamics and their environmental impacts.

Preparation of V2O5-Graphene Composites using Aerosol Process for Supercapacitors Application (에어로졸 공정을 이용한 오산화바나듐(V2O5)-그래핀 복합체 제조 및 슈퍼커패시터 응용)

  • Lee, Chongmin;Jang, Hee Dong
    • Particle and aerosol research
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    • v.16 no.4
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    • pp.95-105
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    • 2020
  • Vanadium Pentoxide (V2O5) has been emerged as alternative electrode materials for supercapacitors due to their low cost, natural abundance, and environmental friendliness. Graphene (GR) loaded with V2O5 can exhibit enhanced specific capacitance. In this study, we present three-dimensional (3D) crumpled graphene (CGR) decorated with V2O5. The V2O5-graphene composites were synthesized from a colloidal mixture of graphene oxide (GO) and Ammonium metavanadate (NH4VO3), via aerosol spray drying and post heat treatment process. The average size of composite was ranged from 1.82 to 4.6 ㎛. Morphology of the composite changed from a crumpled paper ball to spherical ball having relatively smooth surface as the content of V2O5 increased in the composites. The electrochemical performance of the V2O5-graphene composites was examined. The V2O5-graphene composite electrode showed the specific capacitance of 312 F/g. In addition, the device possessed acceptable cyclic stability, with 84% after 2000 cycles at 2 A/g. These outstanding properties are expected to make the composites prepared in this study as promising electrode materials for supercapacitor applications.

Numerical Computation of the Mass Transfer between Gaseous and Particulate Materials Considering the Hysteresis Phenomena of Atmospheric Aerosol (에어로솔의 이력현상을 고려한 대기 중 기체상/입자상 간의 물질전달 수치모사)

  • Kim, Du-Eil;Yoo, Kee-Youn
    • Journal of Korean Society for Atmospheric Environment
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    • v.26 no.2
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    • pp.202-218
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    • 2010
  • It is well known that the atmospheric inorganic aerosol has the hysteresis phenomena depending on the history of relative humidity. However, the current computational researches have assumed that the physical/chemical state of atmospheric aerosol is only determined by a branch of hysteresis, efflorescence or deliquescence. In this work, we applied the MATLAB-based UHAEROm thermodynamics module to simulate the dynamic interaction between gaseous species $NH_3$ and $HNO_3$, and the two mono-disperse particulate populations in the course of efflorescence and deliquescence, respectively. We conducted the 10 case studies considering the particulate phase with the atmospherically prevailing chemical composition and found that the final states of the particles are determined through the qualitatively five different trajectories by the dynamic interaction between gaseous and two different kinds of particulates. As a result, we show that the coexistence of meta-stable and stable particles drives the different physical/chemical destination comparing with the ones generated from the solitary efflorescence or deliquescence branch.