• 제목/요약/키워드: advanced hybrid composites

검색결과 47건 처리시간 0.027초

Energy-controlled Micro Electrical Discharge Machining for an Al2O3-carbon Nanotube Composite

  • Ha, Chang-seung;Son, Eui-Jeong;Cha, Ju-Hong;Kang, Myung Chang;Lee, Ho-Jun
    • Journal of Electrical Engineering and Technology
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    • 제12권6호
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    • pp.2256-2261
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    • 2017
  • Carbon nanotube (CNT) and alumina ($Al_2O_3$) are synthesized into hybrid composites, and an advanced electrical discharge machining (EDM) system is developed for the machining of hard and conductive materials. CNT nanoparticles are mixed with $Al_2O_3$ powder and the $Al_2O_3$/CNT slurry is sintered by spark plasma. The hardness and the electrical conductivity of the $Al_2O_3$/CNT hybrid composite were investigated. The electrical discharge is controlled by a capacitive ballast circuit. The capacitive ballast circuit is applied to the tungsten carbide and the $Al_2O_3$/CNT hybrid composite. The voltage-current waveforms and scanning electron microscope (SEM) images were measured to analyze the characteristics of the boring process. The developed EDM process can manufacture the ceramic based hybrid composites, thereby expecting the variety of applications.

B4C tile 삽입 B4Cp/Al7075 하이브리드 복합재의 계면 제어를 통한 내충격 특성의 향상 (Improvement of Impact Resistance of B4C Tile Inserted B4Cp/Al7075 Hybrid Composites Through Interface Control)

  • 박종복;이태규;이동현;조승찬;이상관;홍순형;류호진
    • Composites Research
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    • 제33권5호
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    • pp.235-240
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    • 2020
  • 본 연구에서는 B4C tile 삽입 B4Cp/Al7075 하이브리드 복합재의 내충격성을 향상시키기 위하여 B4C/Al7075 계면의 제어법을 개발하고 제어된 계면의 특성에 관하여 분석하였다. 이를 위해 B4C 타일 표면에 B2O3, Ni, 그리고 Si을 각각 열산화, 무전해도금, 그리고 플라즈마 용사법을 이용하여 코팅하였다. 이후 코팅된 B4C 타일을 액상 가압법을 이용하여 B4C/Al7075 복합재 내부에 삽입하여 B4C tile 삽입 B4Cp/Al7075 하이브리드 복합재를 제작하였다. 코팅의 효과를 체계적으로 분석하기 위해 계면에너지, 접합 강도, 그리고 내충격성을 측정하였다. 모든 코팅이 계면에너지, 계면강도, 내충격성을 증가시켰으며 특히 B2O3 코팅 시 내충격성이 86.8% 증가하였다. 본 연구는 차세대 경량 장갑, 방탄소재로 주목받고 있는 B4C/Al 계열 복합재의 성능을 향상시키는 핵심적인 표면처리법을 개발, 분석한 것에 의의가 있다.

하이브리드 탄소섬유 적층구조에 따른 복합재료의 기계적 특성 연구 (Study on the Mechanical Properties of Hybridized Carbon Fiber Composite According to Stacking Structure)

  • 구선웅;오우진;원종성;이하람;윤주영;이승구
    • 한국염색가공학회지
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    • 제30권4호
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    • pp.313-320
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    • 2018
  • As carbon fiber reinforced composites(CFRP) are widely used in aerospace, automobile, marine, and sports goods applications, they have been studied extensively by various researchers. However, CFRP have been pointed out because of machining problems such as delamination and burr phenomenons. Especially, hole machining process, drilling, has non-smooth features on inlet and outlet surfaces of drilled hole. This kind of machining problem can be controlled to some extent by using high modulus pitch-CF, which has considerable effects on fracture behavior of composite compared with only PAN CF composite. Therefore, PAN and pitch hybridized CF composites were prepared having high strength and modulus. The results demonstrate that the hybrid CFRP specimens with pitch CF offer the good potential to enhance modulus as well as strength properties. Dynamic mechanical, flexural, and impact properties were measured and analyzed. Morphological surface of the composites were also observed by IFS-28, canon after hole machining.

Mechanical properties and assessment of a hybrid ultra-high-performance engineered cementitious composite using calcium carbonate whiskers and polyethylene fibers

  • Wu, Li-Shan;Yu, Zhi-Hui;Zhang, Cong;Bangi, Toshiyuki
    • Computers and Concrete
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    • 제30권5호
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    • pp.339-355
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    • 2022
  • The high cost of ultra-high-performance engineered cementitious composite (UHP-ECC) is currently a crucial issue, especially in terms of the polyethylene (PE) fibers use. In this paper, cheap calcium carbonate whiskers (CW) were evaluated on the feasibility of hybrid with PE fibers. Diverse combinations of PE fibers and CW were employed to investigate the multi-scale enhancement on the UHP-ECC performance. A probabilistic-based UHP-ECC tensile strain reliability analysis approach was utilized, which was in general agreement with the experimental results. Furthermore, a multi-dimensional integrated representation was conducted for the comprehensive assessment of UHP-ECC. Results illustrated that CW improved the compressive strength and energy dissipation capacity of UHP-ECC owing to the microscopic strengthening mechanism. CW and PE fiber further promoted the saturated cracking of composite by multi-scale crack arresting effect. In particular, PE1.75-CW0.5 specimen possessed the best overall performance. The ultimate cracking width of PE1.75-CW0.5 group had 98 ㎛, which was 46.18% lower compared to PE2-CW0 group, the 28d compressive strength were slightly improved, the tensile strain capacity was comparable to that of PE2-CW0 group. The results above demonstrated that combinations of PE fiber and CW could significantly enhance the comprehensive performance of UHP-ECC, which was beneficial for large-scale engineering applications.

유리 섬유/열가소성 복합 재료의 기계적 및 함침 특성에 대한 직물 패턴의 영향 (Effect of Textile Pattern on Mechanical and Impregnation Properties of Glass Fiber/Thermoplastic Composite)

  • 김늘새롬;이은수;장영진;권동준;양성백;염정현
    • Composites Research
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    • 제31권6호
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    • pp.317-322
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    • 2018
  • 다양한 산업군에서 복합재료를 적용한 제품개발을 진행하고 있는 상황이며, 재활용이 가능한 장점으로 인해 열가소성 복합재료에 대한 개발이 활발하다. 장섬유 강화 열가소성 플라스틱(Long fiber thermoplastic, LFT)의 형태도 있지만, 연속섬유를 이용한 열가소성 복합재료(Continuous fiber thermoplastic, CFT)에 대한 활용도 증가하고 있다. 본 연구에서는 CFT를 제작할 때 사용되는 강화섬유의 제직 패턴에 따른 영향으로 CFT의 인장, 굴곡, 충격 강도의 변화를 확인하고자 하였다. 복합재료의 물성이 강화섬유의 제직 패턴에 의해 달라지는 원인을 기계적인 물성으로도 평가하였고, CT 촬영기법을 이용하여 내부 기공발생과 섬유 제직패턴과의 상관관계를 분석하였다. CFT의 경우 열가소성 필름이 섬유 로빙 내로 함침되는 수준이 낮기 때문에, 공극의 발생률이 높은 문제가 있다. 섬유 로빙과 로빙사이의 계면이 $100{\mu}m$ 수준으로 조밀하게 형성될 수 있는 평직 섬유 패턴이 CFT의 성형성 및 기계적 물성을 안정화시키는 강화섬유의 조직임을 검증하였다.

Aluminum Effect as Additive Material in Expanded Graphite/Sand Composite for High Thermal Conductivity

  • Areerob, Yonrapach;Nguyen, Dinh Cung Tien;Dowla, Biswas Md Rokon;Ali, Asghar;Oh, Won-Chun
    • 한국재료학회지
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    • 제27권8호
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    • pp.422-430
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    • 2017
  • Al/expanded graphite was successfully synthesized through a facile method including ultrasonic and heat treatment. In the well-designed three dimensional structure, expanded graphite(EG) works as a conductive matrix to support coated Al particles. The effects of the fabrication parameters on the microstructures and thermal conductivities of these composites were investigated. As a result, it was found that composites with graphite volume fraction of 17.4-69.4 % sintered at $600^{\circ}C$/45MPa exhibit in-plane thermal conductivities of 380-940 W/mK, over 90 % of the predictions by rule of mixture. According to the non-destructive analysis results, the synergistic enhancement was caused by the formation of efficient thermally conductive pathways due to the hybrid of the differently sized EG. The structure integrates the advantages of expanded graphite as a conductive support, preserving the electrode activity and integrity and improving the electrochemical performance.

Thermal buckling of rectangular sandwich plates with advanced hybrid SMA/CNT/graphite/epoxy composite face sheets

  • Saeed Kamarian;Jung-Il Song
    • Advances in nano research
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    • 제14권3호
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    • pp.261-271
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    • 2023
  • The present study follows three main goals. First, an analytical solution with high accuracy is developed to assess the effects of embedding pre-strained shape memory alloy (SMA) wires on the critical buckling temperatures of rectangular sandwich plates made of soft core and graphite fiber/epoxy (GF/EP) face sheets based on piecewise low-order shear deformation theory (PLSDT) using Brinson's model. As the second goal, this study compares the effects of SMAs on the thermal buckling of sandwich plates with those of carbon nanotubes (CNTs). The glass transition temperature is considered as a limiting factor. For each material, the effective ranges of operating temperature and thickness ratio are determined for real situations. The results indicate that depending on the geometric parameters and thermal conditions, one of the SMAs and CNTs may outperform the other. The third purpose is to study the thermal buckling of sandwich plates with advanced hybrid SMA/CNT/GF/EP composite face sheets. It is shown that in some circumstances, the co-incorporation of SMAs and CNTs leads to an astonishing enhancement in the critical buckling temperatures of sandwich plates.

유리섬유 / 탄소섬유 강화 비대칭 하이브리드 복합재료의 스프링 백 (Spring-back in GFR / CFR Unsymmetric Hybrid Composite Materials)

  • 정우균;안성훈;원명식
    • Composites Research
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    • 제18권6호
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    • pp.1-8
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    • 2005
  • 섬유강화 복합재료는 우수한 기계적, 전자기적 물성 등으로 다양한 분야에서 응용되고 있다. 열경화성 복합재는 제작공정에서의 성형온도와 제품의 운용온도인 상온간의 온도차이로 형상의 변형(스프링 백)이 발생하게 된다. 이러한 스프링 백은 하이브리드 구조의 정밀한 형상 제작을 위해서 반드시 보정되어야할 부분이다. 본 연구에서는 유리섬유/에폭시 복합재와 카본섬유/에폭시 복합재로 구성된 비대칭 하이브리드 복합재를 경화사이클, 적층두께, 적층방법 등 다양한 조건을 적용하여 제작하고 3차원 좌표측정기를 이용하여 스프링 백을 측정하였다. 또한 고전 적층판 이론(CLT)과 유한요소해석(ANSYS)으로 스프링백을 예측하고 실험결과와 비교하였다. 고전 적층판 이론과 유한요소해석으로 예측된 스프링 백은 실험 결과와 잘 일치하였으며, 성형온도가 낮을수록 스프링 백이 감소되는 경향을 보임을 확인하였으나 근원적으로 스프링 백이 제거되지는 않았다.

Recent Progress in Passive Radiative Cooling for Sustainable Energy Source

  • Park, Choyeon;Park, Chanil;Choi, Jae-Hak;Yoo, Youngjae
    • Elastomers and Composites
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    • 제57권2호
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    • pp.62-72
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    • 2022
  • Passive daytime radiative cooling (PDRC) is attracting increasing attention as an eco-friendly technology that can save cooling energy by not requiring an external power supply. An ideal PDRC structure should improve solar reflectance and emissivity within the atmospheric spectral window. Early designs of photonic crystal materials demonstrated the benefits of PDRC. Since then, functional arrangements of polymer-based radiative cooling materials have played an important role and are rapidly expanding. This review summarizes the known inorganic, organic, and hybrid materials for PDRC. The review also provides a complete understanding of PDRC and highlights its practical applications.

탄소섬유/아라미드섬유 하이브리드 복합재료의 적층 순서의 영향 평가 (Influence of Stacking Sequence on Carbon Fiber/Aramid Fiber Hybrid Composite)

  • 이현호;배서연;이성비;이명규;나원진
    • Composites Research
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    • 제36권6호
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    • pp.383-387
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    • 2023
  • 탄소섬유 복합재료는 우수한 물성을 바탕으로 산업 전반에 활용되고 있으나 취성이 강하다는 단점이 있다. 연신율이 높은 소재와의 하이브리드화를 통해 강도는 다소 감소되더라도 파괴인성을 향상시킬 수 있다. 이 연구에서는 탄소섬유와 아라미드섬유를 하이브리드한 적층 판재의 물성을 평가하되, 적층 순서를 다르게 하여 이종 재료와의 계면 형성 정도를 조절하였다. 그 결과 25%의 아라미드 섬유 포함 시 순수 탄소섬유 대비 최대 63%의 Izod 충격강도의 향상을 확인할 수 있었으며, 중간 정도의 복잡도를 가진 적층순서 [CF/CAF2/CF]s 에서 가장 우수하였다. 그러나 전체적인 복합화 효과는 부정적인 것으로 분석되었다.