• Title/Summary/Keyword: advanced composite material

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Study on the Prediction of Dimension Variation due to the Temperature Rises of the Composite Material and Box Beam Type Mold Steel (복합재료를 이용한 박스빔 형태 금형의 온도상승에 따른 치수 변화 예측에 관한 연구)

  • Kim, Ho-Sang;Lee, Chan-Hee;Lee, Won-Gi
    • Composites Research
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    • v.31 no.1
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    • pp.12-16
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    • 2018
  • Composite material and mold steel can be expanded differently with the temperature gradients during the forming process because their coefficients of thermal expansions are not the same. Therefore, in order to manufacture the product with accuracy, it is necessary to verify that the forming pressure on the surface of the composite material is maintained to the required level from the material supplier. In this paper, the pressure between the composite material and mold due to the temperature difference was predicted by finite element analysis and the accuracy of predicted value was verified by measuring the thermal expansions of mold steel by the ruler. The predicted value by finite element analysis is closely in agreement with one by the experiment within the required tolerance value of ${\pm}0.05mm$.

Fabrication of Ultra Fine β-phase Ti-Nb-Sn-HA Composite by Pulse Current Activated Sintering

  • Woo, Kee-Do;Wang, Xiaopeng;Kang, Duck-Soo;Kim, Sang-Hyuk;Woo, Jeong-Nam;Park, Sang-Hoon;Liuc, Zhiguang
    • Journal of Powder Materials
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    • v.17 no.6
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    • pp.443-448
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    • 2010
  • The $\beta$ phase Ti-Nb-Sn-HA bio materials were successfully fabricated by high energy mechanical milling and pulse current activated sintering (PCAS). Ti-6Al-4V ELI alloy has been widely used as biomaterial. But the Al has been inducing Alzheimer disease and V is classified as toxic element. In this study, ultra fine sized Ti-Nb-Sn-HA powder was produced by high energy mechanical milling machine. The $\beta$ phase Ti-Nb-Sn-HA powders were obtained after 12hr milling from $\alpha$ phase. And ultra fine grain sized Ti-Nb-Sn-HA composites could be fabricated using PCAS without grain growth. After sintering, the microstructures and phase-transformation of Ti-Nb-Sn-HA biomaterials were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD). The relative density was obtained by Archimedes principle and the hardness was measured by Vickers hardness tester. The $\beta$-Ti phase was obtained after 12h milling. As result of hardness and relative density, 12h milled Ti-Nb-Sn-HA composite has the highest values.

The Area Measurement of Composite Specimen using Digital Image Processing (디지털 영상처리를 이용한 복합재료 시편의 면적 측정)

  • Son, Byung Jik;Lee, Kyu Hwan
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.17-22
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    • 2015
  • In this paper, we study the calculation for the fracture area of the composite material specimens using digital image processing techniques. This study was able to calculate the area of the fracture region through the main operation step 7 on the basis of improved image. To extract the area in the original image, we have to use opening operation, close operation, the Hit-or-Miss operation and Bottom hat filter, Top hat filter, etc. In particular, to extract the area of the composite specimen discussed in this study, we have to use the combination of the operations and filters because it is non-isotropic material, or should develop a new algorithm based on it.

Experimental Study on the Material Characteristics of Glass Fiber Composties (유리섬유복합재료의 재료특성에 관한 실험적 연구)

  • Park, Jong-Myen;Seo, Hyun-Su;Kwon, Min-Ho;Lim, Jeong-Hee
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.1
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    • pp.16-21
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    • 2014
  • In the study, tensile, compression and in-plane tests about longitudinal direction of glass fiber were performed. Also, to obtain the material properties of GFRP fabric composite, tensile test was performed. All test were performed by the test method of ASTM. Maximum compressive strength was smaller than the maximum tensile strength at the longitudinal direction test results. Elastic modulus of the tensile and compressive was almost similar at the compression test results in the longitudinal direction. Based on the GFRP fabric composite test results, GF91 was showed good performance at maximum compressive, maximum strain and elastic modulus.

Experimental Study for Confined Concrete of Double Skinned Composite Tubular Columns by Uniaxial Compression Test (일축 압축 실험을 통한 DSCT 부재의 구속 콘크리트에 대한 실험적 연구)

  • Lee, Jeong-Hwa;Han, Sang-Yun;Won, Deok-Hee;Kang, Young-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.3
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    • pp.13-21
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    • 2013
  • In this study, uniaxial compression tests were performed to investigates the stress-strain relations of Double Skinned Composite Tubular Columns reinforced with steel tube. The confined concrete has been known as the strength of concrete increases significantly. Specimens reinforced with outer and inner steel tube were tested by uniaxial compression test. To investigate the influence of concrete strength increase by confining conditions in steel tubes, 8 specimens with different thickness of tube, hollowness ratio and concrete strength were tested and compared with other researcher's concrete material model.

Microstructure and Mechanical Properties of Nano-sized Ti-35%Nb-7%Zr-10%CPP Composite Fabricated by Pulse Current Activated Sintering (통전가압활성소결을 이용한 나노 결정립 Ti-35%Nb-7%Zr-10%CPP 복합재료의 미세조직 및 기계적 특성)

  • Woo, Kee-Do;Kang, Duck-Soo;Kim, Sang-Hyuk;Park, Sang-Hoon;Kim, Ji-Young;Ko, Hye-Rim
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.188-195
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    • 2011
  • The aim of this study was to investigate microstructures and mechanical properties of nano-sized Ti-35 wt.%Nb-7 wt.%Zr-10 wt.%CPP composite fabricated by high energy mechanical milling (HEMM) and pulse current activated sintering (PCAS). Grain growth of the mechanically milled powder was prevented by performing PCAS. The principal advantages of calcium phosphate materials include: similarity in composition to the bone mineral, bioactivity, osteoconductivity and ability to form a uniquely strong interface with bone. The hardness and wear resistance property of nano-sized Ti-35 wt.%Nb-7 wt.%Zr-10 wt.%CPP composites increased with increasing milling time because of decreased grain-size of sintered composites.

Damage detection of composite materials via IR thermography and electrical resistance measurement: A review

  • Park, Kundo;Lee, Junhyeong;Ryu, Seunghwa
    • Structural Engineering and Mechanics
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    • v.80 no.5
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    • pp.563-583
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    • 2021
  • Composite materials, composed of multiple constituent materials with dissimilar properties, are actively adopted in a wide range of industrial sectors due to their remarkable strength-to-weight and stiffness-to-weight ratio. Nevertheless, the failure mechanism of composite materials is highly complicated due to their sophisticated microstructure, making it much harder to predict their residual material lives in real life applications. A promising solution for this safety issue is structural damage detection. In the present paper, damage detection of composite material via electrical resistance-based technique and infrared thermography is reviewed. The operating principles of the two damage detection methodologies are introduced, and some research advances of each techniques are covered. The advancement of IR thermography-based non-destructive technique (NDT) including optical thermography, laser thermography and eddy current thermography will be reported, as well as the electrical impedance tomography (EIT) which is a technology increasingly drawing attentions in the field of electrical resistance-based damage detection. A brief comparison of the two methodologies based on each of their strengths and limitations is carried out, and a recent research update regarding the coupling of the two techniques for improved damage detection in composite materials will be discussed.

Development of Metal Composite Powder Non-corrosive Flux for Low Temperature Forming of the Aluminum Brazing Filler Material (비부식성 플럭스를 이용한 알루미늄 브레이징용 필러 소재의 저온 성형용 금속 복합 분말 개발)

  • Kim, Dae-Young;Jang, Ha-Neul;Yoon, Dae-Ho;Shin, Yun-Ho;Kim, Seong-Ho;Choi, Hyun-Joo
    • Journal of Powder Materials
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    • v.26 no.1
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    • pp.16-21
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    • 2019
  • In aluminum brazing processes, corrosive flux, which is used in preventing oxidation, is currently raising environmental concerns because it generates many pollutants such as dioxin. The brazing process involving non-corrosive flux is known to encounter difficulties because the melting temperature of the flux is similar to that of the base material. In this study, a new brazing filler material is developed based on aluminum and non-corrosive flux composite powder. To minimize the interference of consolidation aluminum alloy powder by the flux, the flux is intentionally embedded in the aluminum alloy powder using a mechanical milling process. This study demonstrates that the morphology of the composite powder can be varied according to the mixing process, and this significantly affects the relative density and mechanical properties of the final filler samples.

Material Qualification, Equivalency, and Acceptance Test for Aerospace Composite Materials (복합재료의 인증, 동등성 및 수락시험)

  • Lee Ho-Sung
    • Composites Research
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    • v.19 no.2
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    • pp.1-6
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    • 2006
  • The civilian and military agencies require the use of statistic-based allowable to design aerospace vehicles with composite materials. In order to comply this regulation, it is necessary to establish relatively large amount of database, which increases test costs and time. Recently NASA/FAA developed the new method which can satisfy the regulation with smaller test matrix through AGATE(Advanced General Aviation Transport Experiments) program. Especially the concept of material equivalency is very useful when the material has been certified in previous program, and it allows the engineer to use the database with the addition of small test matrix. This paper summarizes the material equivalency and acceptance test methodology so that composite material database can be shared and improve the credibility of the material quality. As a demonstration, the material design allowable of the high temperature carbon/epoxy composite developed domestically was determined with this methodology.