• Title/Summary/Keyword: adhesive stress

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Evaluation Method of Adhesive Fracture Toughness Based on Double Cantilever Beam (DCB) Tests Including Residual Thermal Stresses

  • Yokozeki, Tomohiro;Ogasawara, Toshio
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.301-317
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    • 2008
  • The energy release rate associated with crack growth in adhesive double cantilever beam (DCB) specimens, including the effect of residual stresses, was formulated using beam theory. Because of the rotation of the asymmetric arms in the adhesive DCB specimens due to temperature change, it is necessary to correct the evaluated fracture toughness of the DCB specimens, specifically in the case of a large temperature change. This study shows that the difference between the true toughness and an apparent toughness due to the consequence of ignoring residual stresses can be calculated for a given specimen geometry and thermo-mechanical properties (e.g. coefficient of thermal expansion). The calculated difference in the energy release rates based on the present correction method is compared with that from FEM in order to verify the present correction method. The residual stress effects on the evaluation of the adhesive fracture toughness are discussed.

Thermal Ratchetting of the Conductive Adhesives Joints Subjected to the Thermal Cycles (전도성 접착제의 열경화 응력에 대한 해석)

  • 박주혁;서승호
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.05a
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    • pp.208-213
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    • 2002
  • When a thermoset conductive adhesive joints are subjected to the thermal cycles, the thermal stresses are developed around the joints. Most of in-plane, hi-axial components of these residual stresses induces large tensile peel stresses and weakens adhesive joints. Also these stresses vary with thermal cycles, and result in thermal fatigue loading and debonding propagation. In this study, the thermal ratchetting effect in conductive adhesive joints are evaluated by the finite element analysis with the viscoelastic material model. In order to Investigate the relationship between thermal ratchetting and glass transition temperature, the mathematical material model has been developed experimentally by dynamic mechanical analysis. These material models are implemented to the finite element analysis with thermal loading cycles. And the stress profiles around the conductive adhesive joints are calculated. It has been observed that the thermal ratchetting occurs when the maximum temperature of thermal cycles is above the glass transition temperature. The peel and shear stress components increase as the thermal loading time increases. This will contributes to thermal fatigue fracture of the joints.

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New optimization method of patch shape to improve the effectiveness of cracked plates repair

  • Bouchiba, Mohamed S.;Serier, Boualem
    • Structural Engineering and Mechanics
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    • v.58 no.2
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    • pp.301-326
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    • 2016
  • An optimization method of patch shape was developed in this study, in order to improve repair of cracked plates. It aimed to minimize three objectives: stress intensity factor, patch volume and shear stresses in the adhesive film. The choice of these objectives ensures improving crack repair, gaining mass and enhancing the adhesion durability between the fractured plate and the composite patch. This was a multi-objective optimization combined with Finite elements calculations to find out the best distribution of patch height with respect to its width. The implementation of the method identified families of optimal shapes with specific geometric features around the crack tip and at the horizontal end of the patch. Considerable mass gain was achieved while improving the repair efficiency and keeping the adhesive shear stress at low levels.

Fatigue Failure Model for the Adhesively Bonded Tubular Single Lap Joint Under Torsional Fatigue Loadings (비틀림 하중하에서의 튜브형 단면겹치기 접착조인트의 피로파괴모델에 관한 연구)

  • 이수정;이대길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1869-1875
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    • 1995
  • The adhesively bonded tubular single lap joint shows a nonlinear relationship between the applied torque and the resulting displacement under the static-torsional loading, which is induced from the nonlinear properties of the adhesive. However the torque transmission capability in the case of the dynamic-torsional loading is much less than that in the case of the static-torsional loading, the stress level of the adhesive is usually in the region of the linear stress and strain relation and the stress distributions of the joint can be obtained by the linear analysis. In this paper, a failure model for the adhesively bonded tubular single lap joint under the torsional fatigue loading was developed with respect to the adhesive thickness that was a critical factor in predicting the static torque transional-cyclic loadings was proposed.

Quantitative Nondestructive Evaluation of Bonded Joints utilizing Pulse-Echo Ultrasonic Test (펄스-에코법을 이용한 접착접합 시험편의 정량적 비파괴 평가)

  • Oh, Seung-Kyu;Hwang, Young-Taek;Lee, Won
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.157-164
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    • 2003
  • The pulse-echo method is one of the most widely used ultrasonic techniques for application of nondestructive evaluation. Particularly, quantitative nondestructive evaluation of defects has been considered more important to assure the reliability and the safety of structure. Frequency energy in adhesive joints is based on the ultrasonic wave analysis. The attenuation coefficient upon wave amplitude and the frequency energy that is expressed in the term of wave pressure amplitude were utilized for the primary wave experiment. By means of a control experiment, it was confirmed that the variation of the frequency energy in adhesive joints depends on transition by stress variation. In this paper, the ultrasonic characteristics were measured for single lap joint and Double Cantilever Beam specimen with different fracture modes that was subjected to stress. Consequently, the data that was obtained from the adhesive specimen was analytically compared to the fracture mechanics parameter

Shape Design of Adhesive Joints for Strength Improvement of Epoxy Adhesive Structures (에폭시 접착제 접합구조물의 강도향상을 위한 접착부 형상설계)

  • Seo, Do-Won;Kim, Hyo-Jin;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.783-790
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    • 2004
  • Adhesive-bonded joints are widely used in the industry. Recently, applications of adhesive bonding joints have been increased extensively in automobile and aircraft industry. The strength of adhesive joints is influenced by the surface roughness, adhesive shape, stress distribution, and etc. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, as the fundamental research of adhesive bonding joints, the effects of adhesive shape and loading speed on bonding strength properties and durability of aluminum to polycarbonate single-lap joints were studied. To evaluate the effect of adhesive shape, several modified shapes were used, and loading speeds were varied from 0.05 to 5 mm/min. As a result, the load-displacement distribution was shown a brittle fracture tendency. The trigonal edged single lap and bevelled lap joints showed the higher strength than the plain single lap, trigonal single lap, joggle lap and double lap joints in same adhesive area. The fractures of trigonal single lap and trigonal edged single lap joints that had the higher strength level were shown as the mixture type of the cohesive and interfacial-failure, mostly joggle lap joints that had the lower strength level were shown as the adhesive-failure.

자동차용 구조접착접합이음의 응력해석과 강도평가에 관한 연구

  • Yu, Yeong-Chul;Oh, Seung-Kyu;Yi, Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.905-915
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    • 1998
  • Static tensile tests using adhesive-bonded single-lap joints of aluminum alloy were conducted to investigate the effect of geometric factor, overlap length, adherend thickness, adhesive thickness and material composition of adherend/adhesive on the strength of adhesive joint. The average applied shear stress at joint fracture decreased with increasing lap length. However increasing the adherend thickness resulted in a higher joint strength. Higher yield strength of adherend and lower elastic modulus of adhesive is advantageous to the adhesive joint. Newly proposed modified joint factor could be well evaluated the influence of lap length, adherend thickness and adhesive thickness on the bond strength for adhesive joints.

Stress Analysis of Single-Lap Adhesive Joints Considering Uncertain Material Properties (물성치의 불확실성을 고려한 단일 겹치기 이음의 응력해석)

  • 김태욱
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.4
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    • pp.401-406
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    • 2003
  • This paper deals with stress analysis of single-lap adhesive joints which have uncertain material properties. Basically, material properties have a certain amount of scatter and such uncertainties can affect the performance of joints. In this paper, the convex modeling is introduced to consider such uncertainties in calculating peel and shear stress of adhesive joints and the results are compared with those from the Monte Carlo simulation. Numerical results show that stresses increase when uncertainties considered, which indicates that such uncertainties should not be ignored for estimation of structural safety. Also, the results obtained by the convex modeling and the Monte Carlo simulation show good agreement, which demonstrates the effectiveness of convex modeling.

Boundary Element Analysis of Stress Singularity at the Interface Corner of Viscoelastic Adhesive Layer Bonded Between Rigid Adherends (강체모재들을 결합하고 있는 점탄성 접착재층의 계면모서리에서 발생하는 응력특이성의 경제요소해석)

  • 이상순;박준수
    • Computational Structural Engineering
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    • v.10 no.2
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    • pp.131-138
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    • 1997
  • This paper concerns the stress singularity at the interface corner of the viscoelastic adhesive layer bonded between rigid adherends, subjected to a uniform transverse tensile strain. The characteristic equation is derived in the Laplace transformed space, following Williams, and the transformed characteristic equation is inverted analytically into real time space for the viscoelastic model considered here. The order of the singularity is obtained numerically. The time-domain boundary element method is employed to investigate the nature of stresses along the interface. Numerical results show that the order of the singularity increases with time while the free-edge stress intensity factors are relaxed with time.

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The Stress Analysis of Dissimilar Materials in Brazed Interface by BEM (이종재 브레이징 접합계면의 응력해석)

  • 오환섭;김시현;김성재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.769-772
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    • 1997
  • In this study, By employing two dimensional(2-D) Boundary Element Method(BEM) stress analysis was carried to investigate stress distributions on the brazing joint of a Hardmetal and a HSS. Two model was proposed to analyze stress singularity in brazed interface. The stress results from the BEM were considered influence of the kind of materials , thickness of filled metal and length of vertical brazing adhesive. From those obtained results , the peak point of stress was founded in the lower part of two interface was made by brazing. As the thickness and length changed, the maximum stress tended to change in the peak point.

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