• Title/Summary/Keyword: acoustic emission signals

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Fault Detection of the Cylindrical Plunge Grinding Process by Using the Parameters of AE Signals

  • Kwak, Jae-Seob;Song, Ji-Bok
    • Journal of Mechanical Science and Technology
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    • v.14 no.7
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    • pp.773-781
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    • 2000
  • The focus of this study is the development of a credible fault detection system of the cylindrical plunge grinding process. The acoustic emission (AE) signals generated during machining were analyzed to determine the relationship between grinding-related faults and characteristics of changes in signals. Furthermore, a neural network, which has excellent ability in pattern classification, was applied to the diagnosis system. The neural network was optimized with a momentum coefficient, a learning rate, and a structure of the hidden layer in the iterative learning process. The success rates of fault detection were verified.

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The Abnormal Condition Diagnosis of Compressor Parts using Multi-signal Sensing (복합신호 검출에 의한 압축기 부품의 상태 진단)

  • Lee, Kam-Gyu;Kim, Jeon-Ha;Kang, Ik-Su;Kang, Myung-Chang;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.11-16
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    • 2004
  • In this study, the characteristics of signals such as acoustic emission, vibration amplitude and noise level which are derived from the abnormal condition of compressor are investigated. The normal condition, vane stick sound and roller defect condition are chosen to analyze the signal in each cases. From the feature extraction of each signals, the dominant parameters of each signals which can identify the abnormal condition are suggested.

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AE Signals Characteristics from Fracture by Type of CFRP Stacking Structure (CFRP 적층 형태에 따른 파괴시 음향방출 신호특성)

  • 남기우;문창권
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.67-71
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    • 2002
  • Damage process of CFRP laminates was characterized by Acoustic Emission (AE). The main objective of this study is to determine if the sources of AE in CERP laminates could be identified from the characteristics of the waveform signals recorded during monotonic tensile test. The time history and power spectrum of each individual wave signal recorded during test were examined and classified according to their special characteristics. The wave from and frequency of AE signal from a specimens is an aid to the determination of the extent of the different fracture mechanism such as matrix crack, debonding, fiber pull-out and fiber fracture as load is increased. Four distinct types of signals were observed regardless of specimen condition. The result showed that the AE method could be effectively used for analysis of fracture mechanism in CFRP laminates.

Characteristic Analysis and Origin Positioning of Acoustic Signals Produced by Partial Discharges in Insulation Oil

  • Park, Dae-Won;Jo, Hyang-Eun;Kim, Sun-Jae;Kil, Gyung-Suk
    • Journal of Electrical Engineering and Technology
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    • v.8 no.6
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    • pp.1468-1473
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    • 2013
  • This paper dealt with the propagation characteristics of acoustic signals produced by partial discharges and the positioning of PD origin in insulation oil to develop insulation diagnostic techniques of oil-immerged transformers. Electrode systems such as needle to plane, plane to plane, and particle electrodes were fabricated to simulate some defects of power transformers. In addition, the frequency spectrum and propagation characteristics of acoustic signals with partial discharge (PD) in insulation oil were analyzed. Although there were differences based on the type of defect, the frequency spectra of the acoustic signals measured by wide and narrow band acoustic emission (AE) sensors were distributed in the range of 50 kHz-400 kHz. Therefore, a narrowband AE sensor is suitable for the diagnosis of oil-immersed power transformers. We could find the position of the PD source with an error margin of 10% in the experiments by calculating the position of the PD occurrence using the time difference of arrival measured by five AE sensors.

Cracks evolution and multifractal of acoustic emission energy during coal loading

  • Kong, Xiangguo;Wang, Enyuan;He, Xueqiu;Liu, Xiaofei;Li, Dexing;Liu, Quanlin
    • Geomechanics and Engineering
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    • v.14 no.2
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    • pp.107-113
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    • 2018
  • Coal samples with different joints morphology were subjected to uniaxial compression experiments, cracks evolution was recorded by Nikon D5300 and acoustic emission (AE) energy signals were collected by AEwin Test for Express-8.0. During loading process, coal samples deformed elastically with no obvious cracks changes, then they expanded gradually along the trace of the original cracks, accompanied by the formation of secondary cracks, and eventually produced a large-scale fracture. It was more interesting that the failure mode of samples were all shear shape, whatever the original cracks morphology was. With cracks and damage evolution, AE energy radiated regularly. At the early loading stage, micro damage and small scale fracture events only induced a few AE events with less energy, while large scale fracture leaded to a number of AE events with more energy at the later stage. Based on the multifractal theory, the multifractal spectrum could explain AE energy signals frequency responses and the causes of AE events with load. Multifractal spectrum width (${\Delta}{\alpha}$), could reflect the differences between the large and small AE energy signals. And another parameter (${\Delta}f$) could reflect the relationship between the frequency of the least and greatest signals in the AE energy time series. This research is helpful for us to understand cracks evolution and AE energy signals causes.

Interpretation of AE Signals from Rocket Motor Case Assembly (로켓 연소관 조립체의 음향방출 신호해석)

  • Rhee, Sang-Ho;Hwang, Tae-Kyong;Mun, Sun-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.488-496
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    • 2003
  • To establish nondestructive test method for rocket motor assembly with rubber and aerospace composite materials, practicable quality control acoustic emission test method is presented. Structural analysis for motor assembly is performed by ABAQUS code and analysis output result is confirmed by strain gage and AE data. Various specimens were tested and analyzed using strain gage and acoustic emission data. The hit rate of acoustic emission was closely related with case/rubber debonding. This report also describes practicable acoustic emission nondestructive method for evaluating motor case assembly quality assurance in the industrial field.

Application of Acoustic Emission Technique for On-Line Monitoring of Quench in Racetrack Superconducting Coil at Cryogenic Environment (음향방출기법을 이용한 극저온 환경하에서 초전도 계자코일의 퀀칭탐지 적용에 관한 연구)

  • Lee, Min-Rae;Gwon, Yeong-Gil;Lee, Jun-Hyeon;Son, Myeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.858-865
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    • 2000
  • It is well recently recognized that quench is one of the serious problems for the integrity of superconducting magnets, which is mainly attribute to the rapid temperature rising in the magnet due to some extrinsic factors such as conductor motion, crack initiation etc. In order to apply acoustic emission(AE)echnique effectively to monitor and diagnose superconducting magnets, it is essential to identify the sources of acoustic emission. In this paper, an acoustic emission technique has been used to monitor and diagnose quenching phenomenon in racetrack shaped superconducting magnets at cryogenic environment of 4.2K. For these purposes special attention was paid to detect AE signals associated with the quench of superconducting magnets. The characteristics of AE parameters have been analyzed by correlating with quench number, winding tension of superconducting coil and charge rate by transport current. In addition, the source location of quench in superconducting magnet was also discussed on the basis of correlation between magnet voltage and AE energy.

Regularity and coupling correlation between acoustic emission and electromagnetic radiation during rock heating process

  • Kong, Biao;Wang, Enyuan;Li, Zenghua
    • Geomechanics and Engineering
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    • v.15 no.5
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    • pp.1125-1133
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    • 2018
  • Real-time characterization of the rock thermal deformation and fracture process provides guidance for detecting and evaluating thermal stability of rocks. In this paper, time -frequency characteristics of acoustic emission (AE) and electromagnetic radiation (EMR) signals were studied by conducting experiments during rock continuous heating. The coupling correlation between AE and EMR during rock thermal deformation and failure was analyzed, and the microcosmic mechanism of AE and EMR was theoretically analyzed. During rock continuous heating process, rocks simultaneously produce significant AE and EMR signals. These AE and EMR signals are, however, not completely synchronized, with the AE signals showing obvious fluctuation and the EMR signals increasing gradually. The sliding friction between the cracks is the main mechanism of EMR during the rock thermal deformation and fracture, and the AE is produced while the thermal cracks expanding. Both the EMR and AE monitoring methods can be applied to evaluate the thermal stability of rock in underground mines, although the mechanisms by which these signals generated are different.

Application of Acoustic Emission Technique for Bridge Cable Monitoring (교량 케이블 적용 강연선 모니터링을 위한 음향방출 기법 검토)

  • Kim, Ga-Young;Seo, Dong-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.121-125
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    • 2018
  • This paper presents the assessment of 7-wire strand monitoring using acoustic emission technique for bridges. 7-wire strand is widely used construction materials to provide additional tensile force to bridges. PSC (PreStressed Concrete) bridge and cable-stayed bridge are representatives for such cases. However, as the bridge aging progresses recently, corrosion problems of strand are emerging. For this reason, various NDT (Non-Destructive Test) methods for cable inspection are being studied and applied to the field. One of the NDT methods, acoustic emission technique, is known as an effective technique to detect cable damage and breakage. In this study, to evaluate the applicability of acoustic emission technique to bridges, acoustic emission signals according to damage of the strand were acquired and analyzed by tensile test. Moreover, The optimal AE sensor type was selected for field application. As a result, it is considered that the acoustic emission technique will be able to detect corrosion breakage and signs of rupture.

Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals (음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구)

  • Rhee Zhang-Kyu;Woo Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.87-95
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    • 2005
  • The object of this study is to investigate the effect of joinability by using acoustic emission(AE) signals and doing a pattern recognition for weld heat affected zone(HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding $>\;CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.