• 제목/요약/키워드: acceleration durability test

검색결과 71건 처리시간 0.042초

회귀분석을 이용한 전자접촉기의 접점소모 분석에 대한 고찰 (A study on Analysis of Contact erosion at a Magnetic Contactor with the Use of Regression Analysis)

  • 김명석;유행수;한규환
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.116-118
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    • 2003
  • This paper describes a Accelerated Life Test (ALT) with the electrical contact erosion suitable to the evaluations of high-reliability and durability devices such as magnetic contactor. Recently, an electrical devices company was interested in accelerated life test (ALT), the product liability (PL) and the short-term testing model of electrical life test (ELT). In order to estimate a model for testing fee and period, need to the statistical analysis method with the acceleration factor(AF). Usually customer/manufacturer regard their device failure to the over-current or heavy duty condition, while devices view shape of contact erosion owing to operational duty problem. In this paper, additional method of evaluation estimated the operated cycles by weight of contact erosion with a used of regression analysis by MINITAB.

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Development of Durable Reliability Assessment Methods for Heavy Duty Coatings

  • Kim, Seung-Jin;Jung, Ho;Yang, In-Mo;Tanaka, Takeyuki
    • Corrosion Science and Technology
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    • 제4권4호
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    • pp.155-163
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    • 2005
  • Heavy duty coating are required to have minimum durable period of 15 years under average usage environment because these paints are coated with purpose of anti-corrosion, antifouling, plastering etc. Onto steel structures constructed upon land and sea and other ferrous structures of electric power generation plants, electricity transmission towers, large structures of various plants, etc. Therefore we tried to estimate heavy duty coating longevity through reliability evaluation method and used combined cyclic anti-conrrosion test method composed of drying, moisturizing and salt spray as for accelerated life test to estimate longevity. Accelerated life test hours to heavy duty coating of first grade (with longevity not less than 15 years) specification may be obtained from troubleless test hours $t_n=\frac{B_p}{n^{1/\beta}}\left[\frac{1n(1-CL)}{1n(1-p)} \right]^{1/\beta}=19.671$ (yr) where shape parameter $\beta=1.1$, confidence level CL=80 %, warranty life $B_{10}=15$ yr and sampling size n=10 (2 sets). Because acceleration factor {AF} found by accelerated test is 41.7, accelerated life test hours required may be represented about 4,132 hr so that if this amount of hours is converted to number of cycles(6 hr/cycle) of complex cycle corrosion resistance test then the amount is tantamount about 690 cycles. That means if there does not occur trouble failure (with defect factor sum not more than 20) during when there is performed 690 cycles of combined cyclic anti-corrosion test to heavy duty coating specimen then it signifies that there can be warranted longevity $B_{10}$ of 15 yr under condition of confidence level CL=80 %.

철근부식을 고려한 FRP Hybrid Bar 및 일반 철근을 가진 RC 보의 내력저하 평가 (Evaluation of Load Capacity Reduction in RC Beam with Corroded FRP Hybrid Bar and Steel)

  • 오경석;문진만;박기태;권성준
    • 한국구조물진단유지관리공학회 논문집
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    • 제20권2호
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    • pp.10-17
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    • 2016
  • RC(Reinforced Concrete) 부재는 인장영역에서 보강재가 하중을 지지해야 하므로, 철근부식은 내구성 뿐 아니라 안전성에서도 매우 중요하다. 본 연구에서는 최근 개발된 FRP Hybrid Bar와 일반 철근을 매립한 RC 보부재를 제작하였으며, ICM(Impressed Current Method)를 적용하여 철근부식을 촉진시켰다. 기존의 이론식인 Faraday 법칙을 이용하여 부식량을 평가하였으며, 일반설계강도를 가진 콘크리트 보부재에 대하여 휨시험을 수행하였다. 일반 철근에서는 부식량이 4.9~7.8% 수준으로 평가되었으며 이에 따른 휨 저항능력은 -25.4~-50.8% 수준으로 감소하였다. FRP Hybrid Bar를 매립한 RC 보에서는 부식과 휨 저항 감소가 평가되지 않았는데, 이는 에폭시 도료로 코팅된 철근의 우수한 내부식성에 기인한다. 촉진 부식실험에서는 FRP Hybrid Bar의 우수한 내부식성 및 부착성능을 확인하였는데, 실용화를 위해서는 장기적인 침지를 통한 내구성 평가가 필요하다고 판단된다.

Long term monitoring of a cable stayed bridge using DuraMote

  • Torbol, Marco;Kim, Sehwan;Shinozuka, Masanobu
    • Smart Structures and Systems
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    • 제11권5호
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    • pp.453-476
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    • 2013
  • DuraMote is a remote sensing system developed for the "NIST TIP project: next generation SCADA for prevention and mitigation of water system infrastructure disaster". It is designed for supervisory control and data acquisition (SCADA) of ruptures in water pipes. Micro-electro mechanical (MEMS) accelerometers, which record the vibration of the pipe wall, are used detect the ruptures. However, the performance of Duramote cannot be verified directly on a water distribution system because it lacks an acceptable recordable level of ambient vibration. Instead, a long-span cable-stayed bridge is an ideal test-bed to validate the accuracy, the reliability, and the robustness of DuraMote because the bridge has an acceptable level of ambient vibration. The acceleration data recorded on the bridge were used to identify the modal properties of the structure and to verify the performance of DuraMote. During the test period, the bridge was subjected to heavy rain, wind, and a typhoon but the system demonstrates its robustness and durability.

Study on Properties and Accelerated Life-time Test of Rubber O-ring by Temperature Stress

  • Shin, Young-Ju;Kang, Bong-Sung;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.48-54
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    • 2006
  • In this thesis, accelerated life test (ALT) method and procedure for rubber O-ring are applied to assure specified reliability of the products at guaranteeing the life of the products. Rubber O-ring is parts that keep intensity or make machine operation smoothly on attrition portion of machine and is used to prevent that oil is leaked. Usually. Rubber O-ring used NBR that is copolymer of acrylonitrile and butadiene. this are superior oil resistance, heat resistance, durability of abrasion, cold resistance, chemical resistance etc. The accelerated life test model for rubber O-ring are developed using the relationship between stresses and life characteristics of products. Using the accelerated life test method and the acceleration life test equipment which is developed, we performed life test, collected life data and analyzed the results of tests. The proposed accelerated life test method and procedure may be extended and applied to testing similar kinds of products to reduce test times and costs of the tests remarkably.

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고분자 전해질 연료전지에서 고분자막의 화학적 가속 내구 시간 예측 (Prediction of Chemical Acceleration Durability Time of Polymer Membrane in Polymer Electrolyte Membrane Fuel Cells)

  • 오소형;유동근;정성기;정지홍;박권필
    • Korean Chemical Engineering Research
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    • 제61권1호
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    • pp.26-31
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    • 2023
  • 고분자 전해질 연료전지(Polymer electrolyte membrane fuel cell, PEMFC) 고분자막의 내구성 향상을 위해서 빠른 시간에 내구성을 평가할 수 있는 가속 내구 평가법들이 연구 개발되었다. 그러나 트럭, 버스 등 대형 상용차용 연료전지 수명은 승용차보다 3배 이상 요구되어 화학적 가속 내구 평가(Accelerated stress test, AST) 시간도 길어져서 1,500 시간 이상이 되었다. 그래서 본 연구에서는 단 시간내에 고분자막의 화학적 내구성을 평가하기 위한 방법으로 막 초기 특성으로 내구성을 예측할 수 있을지 검토하였다. 초기 특성으로 수소투과전류밀도(Hydrogen crossover current density, HCCD)와 단락 저항(Short resistance, SR)을 그리고 3시간의 셀 밖 실험으로 가능한 Fenton 실험을 통해 AST 시간을 예측하였다. HCCD와 불소 이온 유출 농도가 증가하면 AST 시간이 선형적으로 짧아지는 경향을 보였으나 편차가 있었다(R2 ≒0.65). SR이 감소하면 AST 시간이 선형적으로 증가하는 상관관계를 보였으며 정확도가 높아(R2 =0.93) 고분 자막 초기 SR로 AST 시간을 예측할 수 있었다.

철도차량 차체 가스용접 이음재의 가속수명예측과 신뢰도 평가 (Reliability Assessment and Accelerated Life Prediction of Gas Welded Joint in the Rail Road Car Body (1. Plug and Ring Type))

  • 백승엽
    • Journal of Welding and Joining
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    • 제28권1호
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    • pp.77-85
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    • 2010
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of a railroad car and vehicles structure.However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weld, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, $({\Delta}{\sigma}_a)_R-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test(ALT) was conducted. From the experimental results, an acceleration model was derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

BDU 신뢰성 검증 (Reliability Verification of Battery Disconnecting Unit)

  • 윤혜림;유행수;박지홍;박홍태
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.866-867
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    • 2011
  • As part of the green growth, The Green Car has attracted wide attention. Types of the Green Car are Electric Vehicle, Plug-in Hybrid Electric Vehicle, Hybrid Electric Vehicle, Fuel Cell Vehicle and Clean Diesel Vehicle. Of these, The electric vehicle is equipped with the BDU(Battery Disconnecting Unit). BDU is supplying stable battery power and blocking it to protect electrical system of the electric vehicle. The BDU consists of electric components such as current sensor, fuse and pre-charge resistor. These must pass Voltage withstand test, Salt mist test, Thermal shock test, Vibration test and Short-circuit test commonly to verify reliability of the electric components. In addition, The current sensor should be verified whether normal operation. The breaking capacity of fuse should be verified. The durability of pre-charge resistor should be verified by supplying battery power and blocking it repeatedly. The reliability of BDU as well as the electric vehicle is secured by verifying the reliability of electric components. In addition, It will contribute to the acceleration and promotion of Green Car Technology.

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교통사고 조사 및 재현에서 신형 전자식운행기록계의 신뢰성에 관한 연구 (Study on Reliability of New Digital Tachograph for Traffic Accident Investigation and Reconstruction)

  • 박종진;조건우;박종찬
    • 한국자동차공학회논문집
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    • 제23권6호
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    • pp.615-622
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    • 2015
  • Recently Digital-TachoGraph(DTG) was mounted mandatorily in commercial vehicles(Taxi, Bus, etc.). DTG records accurate and detailed information of the running state of vehicles related to traffic accident, such as Time, Distance, Velocity, RPM, Brake ON/OFF, GPS, Azimuth, Acceleration. Thus those standardized data can play an important role in traffic accident investigation and reconstruction. To develope the accurate and objective method using the DTG data for the reconstruction of traffic accident, we had conducted several tests such as driving test, high speed circuit test, braking test, slalom test at Korea Automobile Testing & Research Institute(KATRI), and collision test at Korea Automobile insurance repair Research and Training center(KART) with the vehicle equipped with several DTG. Development of the program which enables the reading and analysis of the DTG data was followed. In the experiments, we have found velocity error, RPM error, brake signal error and azimuth error in several products, and also non-continuous event data. The cause of these errors was deduced to be related to the correction factor, the durability of electronic parts and the algorithm.

외부 후긴장 공법 적용에 따른 무도상 판형교의 동적거동 분석 (A Study on Dynamic Behaviors of Steel Plate Girder bridge with Applying External Post-Tensioning Method)

  • 최동호;최정열;최준혁;박용걸
    • 한국철도학회논문집
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    • 제9권2호
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    • pp.160-168
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    • 2006
  • The major objective of this study is to investigate the effects and application of external post-tensioning method far steel plate girder bridge. It analyzed the mechanical behaviors of steel plate girder bridge with applying external post-tensioning on the finite element analysis, field test and laboratory test fur the lateral dynamic characteristics. As a result, the reinforcement of steel plate girder bridge the external post-tensioning method are obviously effective for the lateral dynamic response which is non-reinforced. The analytical and experimental study are carried out to investigate the post-tension force decrease lateral acceleration and deflection on steel plate girder bridge for serviceability. And the external post-tensioning method reduce dynamic maximum displacement(about $10{\sim}24%$), the increase of dynamic safety is predicted by adopting external post-tensioning method. From the dynamic test results of the servicing steel plate girder bridge, it is investigated that the change degree of natural frequency is very low with applying the external post-tensioning method The servicing steel plate girder bridge with external post-tensioning has need of the reasonable reinforcement measures which could be reducing the effect of lateral dynamic behavior that degradation phenomenon of structure by an unusual response characteristic and a drop durability.