• Title/Summary/Keyword: accelerated corrosion

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Durability Characteristics of RC containing Different Chloride Contents based on Long Term Exposure Test and Accelerated Test (장기폭로시험과 촉진시험에 근거한 염화물 함유량에 따른 철근콘크리트의 내구특성)

  • 권성준;송하원;신수철;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.759-762
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    • 1999
  • The concrete structures possessing good structural integrity can face durability problems due to deteriorations of concrete structures under various environmental conditions. The durability problems weaken the structural integrity in the long run. Especially, the excessive use of sea sand causes serious reinforcement corrosion and carbonation in concrete structures. An accelerated test is often used to predict deterioration as a qualitative measure, but without long term exposure test results or understanding of the relationship between the accelerated test and the long term exposure test, the accelerated test result alone can not be used effectively as a quantitative measure. In this paper, a methodology is proposed to predict the long term deteriorations, based on the result of the short-term accelerated test, of concrete containing different contents of chloride ions. Then, the correlation between two results on the steel corrosion ratio and the carbonation depth is analyzed for concrete with different chloride contents.

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High-temperature ultrasonic thickness monitoring for pipe thinning in a flow-accelerated corrosion proof test facility

  • Cheong, Yong-Moo;Kim, Kyung-Mo;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1463-1471
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    • 2017
  • In order to monitor the pipe thinning caused by flow-accelerated corrosion (FAC) that occurs in coolant piping systems, a shear horizontal ultrasonic pitch-catch waveguide technique was developed for accurate pipe wall thickness monitoring. A clamping device for dry coupling contact between the end of the waveguide and pipe surface was designed and fabricated. A computer program for multi-channel on-line monitoring of the pipe thickness at high temperature was also developed. Both a four-channel buffer rod pulse-echo type and a shear horizontal ultrasonic waveguide type for high-temperature thickness monitoring system were successfully installed to the test section of the FAC proof test facility. The overall measurement error can be estimated as ${\pm}10{\mu}m$ during a cycle from room temperature to $200^{\circ}C$.

A Study on the Relief of Shell Wall Thinning of Low Pressure Type Feedwater Heater Around the Extraction Nozzle Identified (저압형 급수가열기 추기노즐에서 동체 감육 완화에 관한 연구)

  • Kim, Kyung-Hoon;Hwang, Kyeong-Mo;Seo, Hyuk-Ki
    • Journal of ILASS-Korea
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    • v.13 no.4
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    • pp.173-179
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    • 2008
  • The current machinery and tools of secondary channel of the nuclear power plants were produced in the carbon-steel and low-alloy steel. What produced with the carbon-steel occurs wall thinning effect from flow accelerated corrosion by the fluid flow at high temperature, high pressure. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle-installed. Wall thinning by flow accelerated corrosion occurs piping system, the heat exchanger, steam condenser and feedwater heaters etc,. Feedwater heaters of many nuclear power plants have recently experienced sever wall thinning damage, which will increase as operating time progress. This study describes the comparisons between the numerical results using the FLUENT code and experimental data of down scale model.

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A Study on Prediction of Metal Loss by Flow-Accelerated Corrosion in the CANDU NPP Secondary Piping Systems (침부식에 의한 CANDU형 원전 2차측 배관의 감육 예측에 관한 연구)

  • Shim, S.H.;Song, J.S.;Yoon, K.B.;Hwang, K.M.;Jin, T.E.;Lee, S.H.;Kim, W.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.616-621
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    • 2001
  • Flow-accelerated corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems.

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Accelerated and Outdoor Exposure Tests of Aluminum Coated Steel Sheets

  • Kim, Jongmin;Lee, Jaemin;Lim, Sangkyu;Jung, Choonho
    • Corrosion Science and Technology
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    • v.10 no.6
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    • pp.199-204
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    • 2011
  • Hot dip metallic coated steels like as galvanized (GI), zinc-aluminium (GL) and aluminium coated steels are mostly used where corrosion resistance is needed. There are two kinds (type 1 and type 2) of aluminium coated steel being commercially used among them. Type 1 aluminium coated steel is coated with an Al-5~11 wt%Si alloy and Type 2 aluminium coated steel consists of commercially pure aluminium. Type 1 Al coated steel is generally used in automotive components and electrical appliances while type 2 aluminium coated steel is mainly used in construction applications such as building cladding panels, air conditioning and ventilation system. In this study, Type 1 aluminium coated steels have tested by accelerated conditions (salt spray or corrosive gas) and outdoor exposure condition in order to understand their corrosion behaviour. Due to the distinct corrosion mechanism of Al which exposes to the severe chloric condition, Salt Spray Test cannot predict the ordinary atmospheric corrosion of Al based coated materials. In addition, the test results and their corrosion feature of Al coated steel sheets will be discussed comparing with other metallic coated steel sheets of GI and GL.

A Study on Corrosion Fatigue Properties of Welded Joints for TMCP High Strength Steels (TMCP 고장력강 용접부의 부식도영 특성에 관한 연구)

  • 이택순;이휘원;김영철
    • Journal of Ocean Engineering and Technology
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    • v.10 no.3
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    • pp.14-23
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    • 1996
  • The corrosion fatigue test were carried out to evaluate the fatigue characteristics of accelerated cooled (ACC) TMCP high tensile strength steels and weld joint with high heat input by one side one run submerged are welding. In this paper, the fatigue crack growth behaviors were investigated with the center crack tension specimen of base metal and heat affected zone in substitute sea water and air, respectively Main results obtained are sunnarized as follows: 1. The fatigue crack growth rates in sea water faster than those in air environment for the different heat input values, crack growth rate of base metal is very fast and effect of heat input is not remarkable. 2. In HAZ (82kJ/cm, 116kJ/cm), the crack branching phenomena were observed in both air and sea water environment, 3. In SEM observation, the corrosion effect on base metal was larger than that on HAZ in corrosion environment.

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Stir-Accelerated Corrosion Test of High Chromium Cast Iron for Application in Slurry Pumps (슬러리 펌프용 고크롬 주철의 교반 가속 부식법)

  • Lee, Jun-Seob;Lee, Jun-Hyeong;Lee, Ye-Jin;Oh, Jun-Seok;Kim, Jung-Gu;Lee, Je-hyun
    • Corrosion Science and Technology
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    • v.21 no.5
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    • pp.418-421
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    • 2022
  • Stir-accelerated corrosion test of a high chromium cast iron was attempted in 0.1 mol dm-3 H2SO4 + 0.05 mol dm-3 HCl + 10 wt% SiC solution for 48 h at room temperature or at 45 ℃. The high chromium cast iron was composed of 2.8 wt% C and 27 wt% Cr and balanced with Fe. The high chromium cast iron was positioned into a 500 mL beaker with stirring of the solution at 1050 rpm using a magnetic hot plate. The corrosion rate was increased by agitating the solution. In addition, the corroded depth of the high chromium cast iron surface was increased by agitating the solution. The surface morphology of the high chromium cast iron after the stir-accelerated corrosion test revealed that a dendritic austenite phase partially remained in the corroded region after agitating the solution, indicating that solution movement during agitating could accelerate the corrosion rate of the high chromium cast iron.

Effect of Rebar Corrosion on the Onset of Cracks in Cover Concrete (철근부식에 의한 콘크리트의 균열발생에 관한 연구)

  • 이한승
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.771-774
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    • 1999
  • This study was carried out to quantitatively investigate the amount of corrosion at the time of onset of cracks in cover concrete due to rebar corrosion. In this experiments, the accelerated galvanostatic corrosion method was carried out. FEM analyses were also conducted to investigate the expansive behaviors due to rebar corrosion and the mechanical properties of corrosion products. As a result, it was concluded that the corrosion ratio at the time of onset of cracks in cover concrete was 3% by weight. The onset of cracks in cover concrete due to rebar corrosion could be analyzed by the finite element method.

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Corrosion Durability Evaluation of Uncoated Structural Steel Using Accelerated Exposure Tests (부식촉진실험을 이용한 강교용 무도장 강재의 부식내구성 평가)

  • Kim, In Tae;Itoh, Yoshito
    • Journal of Korean Society of Steel Construction
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    • v.19 no.1
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    • pp.79-86
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    • 2007
  • The corrosion durability of steel bridge coatings, such as organic and metallic coatings, is often evaluated by field exposure tests, but such tests take from several years to decades to complete. As a potential method for fast corrosion testing, accelerated exposure tests were considered in this study. The S6-cycle accelerated exposure test, specified in the Japanese Industrial Standards (JIS K5621), was carried out on uncoated structural steels for 30, 60, 90, 120 and 150 days, and the resultant weight loss was determined. The weight loss was compared with that obtained from previous field exposure tests, and acceleration factors of the S6-cycle test to field exposure test sites were determined. The application of the S6-cycle accelerated exposure tests to field environments was presented based on the acceleration factor and the amount of flying salt.

Development of Durable Reliability Assessment Methods for Heavy Duty Coatings

  • Kim, Seung-Jin;Jung, Ho;Yang, In-Mo;Tanaka, Takeyuki
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.155-163
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    • 2005
  • Heavy duty coating are required to have minimum durable period of 15 years under average usage environment because these paints are coated with purpose of anti-corrosion, antifouling, plastering etc. Onto steel structures constructed upon land and sea and other ferrous structures of electric power generation plants, electricity transmission towers, large structures of various plants, etc. Therefore we tried to estimate heavy duty coating longevity through reliability evaluation method and used combined cyclic anti-conrrosion test method composed of drying, moisturizing and salt spray as for accelerated life test to estimate longevity. Accelerated life test hours to heavy duty coating of first grade (with longevity not less than 15 years) specification may be obtained from troubleless test hours $t_n=\frac{B_p}{n^{1/\beta}}\left[\frac{1n(1-CL)}{1n(1-p)} \right]^{1/\beta}=19.671$ (yr) where shape parameter $\beta=1.1$, confidence level CL=80 %, warranty life $B_{10}=15$ yr and sampling size n=10 (2 sets). Because acceleration factor {AF} found by accelerated test is 41.7, accelerated life test hours required may be represented about 4,132 hr so that if this amount of hours is converted to number of cycles(6 hr/cycle) of complex cycle corrosion resistance test then the amount is tantamount about 690 cycles. That means if there does not occur trouble failure (with defect factor sum not more than 20) during when there is performed 690 cycles of combined cyclic anti-corrosion test to heavy duty coating specimen then it signifies that there can be warranted longevity $B_{10}$ of 15 yr under condition of confidence level CL=80 %.