• Title/Summary/Keyword: abrasive wear

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Optimum Grinding Condition for Electroplated Diamond Wheel in Form Grinding of Ferrite (페리이트의 총형 연삭에서 전착 다이아몬드 연삭숫돌의 최적 연삭조건)

  • 김성청;이재우;김관우;한상욱;황선희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.29-33
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    • 1996
  • This paper aims to clatify the potimum grinding condition for the electroplated diamond wheel in form grinding of Sr-ferrite. The main conclusions obtained were as follows. (1) The flexural strength and surface roughness of ferrite became the highest at the peripheral wheel speed of 1700m/min. (2) In the case of depth of cut larger than 0.4mm, crack layers is induced in the ground surface, the fracture type of chips exhibits slight ductile mode in the depth of cut smaller than 0.2mm. (3) When the depth of cut exceed 0.6mm, the tool life becomes extermely short due to large chipping and brackage. However, at the depth of cut .geq. 0.05mm, the diamond grain shows abrasive wear. (4) The flexural strength and surface roughness increases in proportion to the feed rate.

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A study on the machining of micro-extruding die using micro-drilling (마이크로 드릴링을 이용한 미세압출다이 가공에 관한 연구)

  • 민승기;제태진;이응숙;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.161-166
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    • 2003
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\phi50\mu m$ micro-drill which is coated with diamond is used for drilling of super micro-hole sizes. For the machining of taper parts of entrance and exit, drill having $\phi50\mu\textrm{mm}$ inclination angle $20^{\circ}$and angle $30^{\circ}$ is used. This is useful for anti tool-breakage and excessive too-wear in drilling process. After micro-drilling, the polishing process by diamond abrasive and polishing wood s carried out for increasing surface roughness.

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The Study on the Improvement of Friction Properties of Graphite/Nylon Composite by oil-Impregnation (오일 함침에 의한 흑연/나일론 복합체의 마찰특성 향상에 관한 연구)

  • Gang, Seok-Chun;Jeong, Dae-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.114-122
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    • 2002
  • Electric conductivities, mechanical properties and friction properties were investigated far graphite-nylon composites impregnated with oil. Specific resistivity of composites containing oil from 2% to 6% were in the range of $10^7 ~10^6 \ohm$ cm, which were applicable for anti-static purpose of composites improved by the impregnation of graphite with 2%. Improvement in the impact strength and friction properties of graphite/nylon composites was achieved by the impregnation of oil. The coefficient of friction of the composites containing graphite from 2% to 4% and oil with 2 - 4% showed much loller than that of virgin nylon. Also the abrasive wear of the oil impregnated graphite composites were decreased about 1/3 - 1/10.

Mechanical Etching of Micro Pocket by Powder Blasting (Powder Blasting에 의한 미세 포켓의 기계적 에칭)

  • Park, Kyoung-Ho;Oh, Young-Tak;Park, Dong-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.219-226
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    • 2002
  • The mechanical etching technique has recently been developed to a powder blasting technique for various materials, capable of producing micro structures larger than 100$\mu$ m. This paper describes the performance of powder blasting technique in micro-pocketing of stainless steel and the effect of the number of nozzle scanning and the nozzle height on the depth and width of pockets. Experimental results showed that increasing the no. of nozzle scanning and decreasing the nozzle height resulted in the increase of depth and width in pockets. Increase of width results from wear of mask film.

Micro Hole Machining for Ceramics ($Al_2O_3$) Using Ultrasonic Vibration (초음파 진동을 이용한 세라믹 소재의 마이크로 홀 가공)

  • 박성준;이봉구;최헌종
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.104-111
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    • 2004
  • Ultrasonic machining is a non-thermal, non-chemical, md non-electorial material removal process, and thus results in minimum modifications in mechanical properties of the brittle material during the process. Also, ultrasonic machining is a non-contact process that utilize ultrasonic vibration to impact a brittle material. In this research characteristics of micro-hole machining for brittle materials by ultrasonic machining(USM) process have been investigated. And the effect of ultrasonic vibration on the machining conditions is analyzed when machining fir non-conductive brittle materials using tungsten carbide tools with a view to improve form and machining accuracy.

A Study on the Ultrasonic Micro-machining and Measurement System (초음파 초정밀 가공 및 측정시스템에 대한 연구)

  • Ju, Jong-Nam;Han, Dong-Cheol;Park, Hui-Jae;Park, Sang-Sin;Je, Seong-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.133-140
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    • 2002
  • Ultrasonic Machining (USM) is widely used in cutting of non-conductive, brittle workpiece materials such as engineering ceramics. However, USM has a limitation in its application to micro machining because problems are occurred in attaching micro tools to the machine and maintaining high precision. Therefore Micro Ultrasonic Machining (MUSM) with WEDM is proposed in this research. The experiments are produced as the change of shaft diameter and abrasive size.

Development of CNC Creep-Feed Grinding Machine and Determination of Dressing Conditions using Continuous Dressing (연속드레싱을 이용한 CNC Creep-Feed 연삭기의 개발 및 드레싱조건의 결정)

  • Lee, Young-Wook;Kim, Jong-Kwan;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.51-57
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    • 2007
  • Creep-feed grinding is an effective technology processes to increase the productivity and efficiency in form grinding. This method has, however, some problems which the progress of abrasive wear around the cutting edge is remarkable, grinding force become intense and burn marks on the ground surface occur frequently. In order to solve this problems, it is proposed in this study to dress the grinding wheel continuously during the grinding process. The purpose of this research is. therefore, that CNC creep-feed grinding machine which has a continuous dressing device developed and some grinding experiments for determination of dressing conditions carried out.

Microstructural and Mechanical Characteristics of In Situ Synthesized Chromium-Nickel-Graphite Composites

  • Pirso, Juri;Viljus, Mart;Letunovits, Sergei;Juhani, Kristjan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.631-632
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    • 2006
  • Cr-C-Ni composites were synthesized in situ from elemental powders of Cr, Ni and C by high energy milling followed by reactive sintering. The milled powders with the grain size in nano-scale were pressed to compacts and sintered. During the following thermal treatment at first the chromium carbide was formed and then the $Cr_3C_2-Ni$ cermets were sintered in one cycle. The interface between the binder phase and the carbide grains of the in situ composite has a good bonding strength as it is not contaminated with oxidation films or other detrimental surface reactions.

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Assessment of cerchar abrasivity test in anisotropic rocks

  • Erarslan, Nazife
    • Geomechanics and Engineering
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    • v.17 no.6
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    • pp.527-534
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    • 2019
  • There have been developed a number of methods to assess the abrasivity of rock materials with the increased use of mechanized rock excavation. These methods range from determination of abrasive and hard mineral content using petrographic thin section analysis to weight loss or development of wear flat on a specified cutting tool. The Cerchar abrasivity index (CAI) test has been widely accepted for the assessment of rock abrasiveness. This test has been considered to provide a reliable indication of rock abrasiveness for isotropic rocks. However, a great amount of rocks in nature are anisotropic. Hence, viability assessment of Cerchar abrasivity test for the anisotropic rocks is investigated in this research. The relationship between CAI value and quartz content for the isotropic rocks is well known in literature. However, a correlation between EQ, F-Schimazek value, Rock Abrasivity Index (RAI) and CAI of anisotropic rocks such as phyllite was done first time in literature with this research. The results obtained with this research show F-Schimazek values and RAI values should be considered when determination of the abrasivity of anisotropic rocks instead of just using Cerchar scratch test.

A study on the capability of edge shape milling tool with the operatio parameters of equipment (장비운영요소변화에 따른 석재측면 성형공구의 성능시험 연구)

  • 선우춘
    • Tunnel and Underground Space
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    • v.8 no.4
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    • pp.332-341
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    • 1998
  • Conventional polishing of stone panel edges has been done by hand. While this has changed somewhat with the advent of automatic machines, it is still very much a hand finishing technology. For the development of edge shape milling tool, the primary test on characteristics of edge shape milling tool was carried out. This paper presents the results of tests focused upon the milling capability that was varied by the variables of operation parameters. Author tried to confirm the effect of six operation parameters of equipment such as rotation speed, advance speed, applied load, water flow rate and rotational direction. The result from test was described in term of shape milling capability that was defined as cutting volume of rock by unit weight of tool wear. The variance of the results could indicate the optimum level of each operating parameters. The test was also carried out to determine the abrasion resistance varied according to the abrasive flow rate. The abrasion resistance was increased with the abrasive flow rate, but over some rate it was not changed.

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