• Title/Summary/Keyword: abrasion resistance

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Effect of cavitation for electrochemical characteristics in seawater for austenitic 304 stainless steel (오스테나이트계 STS 304강의 해수 내 전기화학적 특성에 미치는 캐비테이션의 영향)

  • Kim, Seong-Jong;Lee, Seung-Jun;Chong, Sang-Ok
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.484-492
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    • 2013
  • With the industrial acceleration in a lot of countries of the world, the demand for anti-corrosion and anti-abrasion material increases continuously. Particularly, stainless steel with the fine surface and excellent corrosion resistance is widely used in various industrial fields including ship, offshore structures tidal power plant, and etc. In marine environment, however, it is easy to generate by the corrosion damage by $Cl^-$ ion and cavitation damage due to high rotation speed on stainless steel. Therefore, in this research, the cavitation erosion-corrosion test (Hybrid test) was performed for 304 stainless steel specimen used in the high flow rate seawater environment. And the cavitation damage behavior in the corrosive environment was analyzed overall. The high hardness was shown due to the formation of compressive residual stress by the water cavitation peening effect in cavitation condition. However, high current density in the potentiodynamic polarization experiment presented with the breakdown of the passive film caused by physical impact. Therefore, both electrochemical characteristics and mechanical properties must be taken into account to improve the cavitation resistance in seawater.

Experimental Investigation on the Non-linearity of Nitrile Butadiene Rubber (Nitrile Butadiene Rubber의 비선형성에 대한 실험적 연구)

  • Yoo, Myung-Ho;Lee, Taek-Sung;Do, Je-Sung;Kwon, Jong-Ho
    • Elastomers and Composites
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    • v.42 no.3
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    • pp.159-167
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    • 2007
  • Hydraulic actuators are used widely for industrial machinery. The seal made from elastomer is used as a core part of the actuator, NBR(nitrile butadiene rubber) materials with high quality of oil resistance and abrasion resistance is used widely, requiring excellent characteristic of sealing. According to applied circumstances, the actuators for industrial machinery are used under different temperature situations. In this study, three different kinds of NBR, which is Hs70, 80, 90 are determined as one of hydraulic materials. An experimental investigation is performed to confirm the non-linearity under different temperature ($-10^{\circ}C,\;20^{\circ}C,\;80^{\circ}C,\;100^{\circ}C$) situation, material constants for finite element analysis and plastic deformation in accordance with Load-unload.

Comparison of SBR/BR Blend Compound and ESBR Copolymer Having Same Butadiene Contents

  • Hwang, Kiwon;Lee, Jongyeop;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.54 no.1
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    • pp.54-60
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    • 2019
  • The rapid development of the automobile industry is an important factor that led to the dramatic development of synthetic rubber. The tread part of tire that comes in direct contact with the road surface is related to the service life of the tire. Rubber compounds used in tire treads are often blended with SBR (styrene-butadiene rubber) and BR (butadiene rubber) to satisfy physical property requirements. However, when two or more kinds of rubber are blended, phase separation and silica dispersion problems may occur due to non-uniform mixing of the rubber. Therefore, in this study, we synthesized an SBR copolymer with the same composition as that of a typical SBR/BR blend compound by controlling butadiene content during ESBR (emulsion styrene-butadiene rubber) synthesis. Subsequently, silica filled compounds were manufactured using the synthesized ESBR, and their mechanical properties, dynamic viscoelasticity, and crosslinking density were compared with those of the SBR/BR blended compound. When the content of butadiene was increased in the silica filled compound, the cure rate accelerated due to an increased number of allylic positions, which typically exhibit higher reactivity. However, the T-2 compound with increased butadiene content by synthesis less likely to show an increase in crosslink density due to poor silica dispersion. In addition, the T-3 compound containing high cis BR content showed high crosslink density due to its monosulfide crosslinking structure. Because of the phase separation, SBR/BR blend compounds were easily broken and showed similar $M_{100%}$ and $M_{300%}$ values as those of other compounds despite their high crosslink density. However, the developed blend showed excellent abrasion resistance due to the high cis-1,4 butadiene content and low rolling resistance due to the high crosslink density.

A Study on the Breakage of the Hatch Spring of the Submarine Escape Trunk through Microstructure Analysis (미세조직 분석을 통한 잠수함 탈출트렁크 해치 스프링 파손에 관한 연구)

  • Lee, Young-Suk;Choi, Woo-Suk;Kim, Byeong-Ho;Yun, Ji-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.305-312
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    • 2021
  • This study examines the damage to the submarine's escape trunk hatch spring through microstructure analysis. The cause of the escape trunk's damage during the submarine's construction and its improvement measures were reviewed. To determine the cause of breakage of the escape trunk spring, samples were taken from the damaged product and analyzed for chemical composition, hardness, and microstructure. In particular, the breakage part of the spring was analyzed in-depth by using a scanning electron microscope to determine the cause of corrosion destruction. Finally, a spring shape design method was proposed through the investigation of the cause of spring breakage. In addition, a newly improved spring was produced by applying a nylon coating with excellent corrosion resistance and abrasion resistance. Applying to an actual submarine trunk hatch revealed that the coating peeling phenomenon due to the contact between the springs is significantly improved when the hatch is opened or closed compared to the existing products.

Thermal Distortion Analysis by Inconel Over-lay at Circular Moonpool Structures (인코넬 육성용접에 의한 원형 문풀구조 선체블록의 열변형해석)

  • Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.304-311
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    • 2012
  • One of the main features of Drillship or FPSO is a moonpool structure. The moonpool structures have various accuracy tolerances according to their functions and targets. This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance at which bearing of machine touches on inner wall of moonpool, we should do over-lay welding widely and deeply by using Inconel weld material. But a general over-lay can cause a severe distortion at ship block structure. If we can analyze the roundness by thermal distortion under Inconel over-lay, we can establish a special erection policy by the results. In this study, we designed stress-strain curve for strain-boundary condition analysis by an elasto-plastic material property. The results made us to decide an appropriate ship-block size and policy of crane manipulation will follow for its capacity. If a structure that needs over-lay is not large, solid elements also are not a bad choice for FEM modeling. Therefore we also developed a standard of using strain-boundary method that shell elements are used as over-lay on solid element modeling.

Properties of pervious concrete containing high-calcium fly ash

  • Sata, V.;Ngohpok, C.;Chindaprasirt, P.
    • Computers and Concrete
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    • v.17 no.3
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    • pp.337-351
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    • 2016
  • This paper presents the properties of pervious concrete containing high-calcium fly ash. The water to binder ratios of 0.19, 0.22, and 0.25, designed void ratios of 15, 20, and 25%, and fly ash replacements of 10, 20, and 30% were used. The results showed that the use of fly ash as partial replacement of Portland cement enhanced the mixing of paste resulting in a uniform mix and reduced amount of superplasticizer used in the mixture. The compressive strength and flexural strength of pervious concrete were slightly reduced with an increase in fly ash replacement level, while the abrasion resistance increased due mainly to the pozzolanic and filler effects. The compressive strength and flexural strengths at 28 days were still higher than 85% of the control concrete. The aggregate size also had a significant effect on the strength of pervious concrete. The compressive strength and flexural strength of pervious concrete with large aggregate were higher than that with small aggregate.

Synthesis of Reactive Dye for Polypropylene Fiber (폴리프로필렌 纖維用 反應性染料의 合成)

  • Yong-Jin Lim;Hak-ki Lee
    • Journal of the Korean Chemical Society
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    • v.23 no.6
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    • pp.412-416
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    • 1979
  • Although isotactic polypropylene gives an excellent fiber having high tenacity, abrasion resistance and chemical stability, it has not been widely used as a fabric for chlothing because of its poor dyeability. A number of methods for improvement of its dyeability have been proposed, but they were too complicated and/or gave damage its original excellent properties of polypropylene. We now wish to report the synthesis of a new reactive dye for polypropylene fiber by means of carbenic process. A reactive dye was synthesized from azo disperse dye having an aldehyde group and tosylhydrazine. By using this synthesized reactive dye, polypropylene fiber was dyed to thick and fast color.

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Study on the Wear Resistance of Gray Cast Iron in Laser Surface Hardening (레이저 표면경화처리된 회주철의 내마모특성에 관한 연구)

  • Park, K.W.;Han, Y.H.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.271-280
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    • 1996
  • This study has been performed to investigate into some effects of power density and traverse speed of laser beam on optical microstructure, hardness and wear characteristics of gray cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and a small amount of retained austenite appear in outermost surface layer with fine martensite in inside hardened zone. Hardness measurements have revealed that the range of maximun hardness value is $Hv=650{\pm}15$ and as the power density increases and the traverse speed decreses, the depth of hardened zone increases due to as increase in input power density. Wear test has exhibited that wear rasistance of laser surface hardened specimen is superier compared to that of untreated specimen under the condition of same load at a given sliding distance, showing that absorption results of an wxidized substance due to a heavy abrasion appear in untreated specimen. The amount of weight loss of laser surface hardened specimen with respect to sliding distance at a given load decreses with increasing traverse speed at a given power density and with increasing power density at a given traverse speed.

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Synthesis and Properties of Photocurable Dipentaerythritol Modified Polymethacrylates (광경화형 Dipentaerythritol 변성 폴리메타아크릴레이트의 합성과 물성)

  • Kim, Dong Kook;Lim, Jin Kyu;Kim, Woo Geun;Haw, Jung Rim
    • Applied Chemistry for Engineering
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    • v.16 no.1
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    • pp.101-106
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    • 2005
  • Photocurable modified 6 functional polyacrylate(PA-1) were prepared from dipentaerythritol derivatives (DPET) and acrylic acid, and 12 functional polymethacrylate(PA-2) were prepared from dipentaerythritol derivatives (DPET), trimellitic anhydride, and glycidyl methacrylate. And physical properties of photocurable modified poly(meth)acrylate were increased with increasing functionality of (meth)acrylate. Thermal stability of UV cured film obtained by using TGA was shifted to higher temperature as the increasing of functionality. Hardness, abrasion resistance and tensile strength of UV cured film were increased with increasing functionality of (meth)acrylate. Values of yellow index were increased with increasing functionality of (meth)acrylate.

Synthesis and Properties of Photocurable Polyester Polyol Modified Hyperbranched Methacrylates (광경화형 폴리에스터 폴리올 변성 하이퍼브랜치 메타아크릴레이트의 합성과 물성)

  • Kim, Dong Kook;Lim, Jin Kyu;Kim, Woo Geun;Haw, Jung Rim
    • Applied Chemistry for Engineering
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    • v.16 no.1
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    • pp.93-100
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    • 2005
  • 8 functionality photocurable polyester polyol modified hyperbranched methacrylates of two types were prepared from trimellitic anhydride, glycidyl methacrylate, and 4 functionality polyester polyol of two types. The physical properties of photocurable polyester polyol modified hyperbranched methacrylate were investigated. Thermal stability obtained by using TGA showed that HBMA-2 (hyperbranched methacrylate-2) was superior to the HBMA-1 (hyperbranched methacrylate-1). Hardness, abrasion resistance and tensile strength of HBMA-2 showed that were also superior to the HBMA-1. Value of yellow index of HBMA-2 showed the higher.